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In the beginning, the sublimation paper used in the sublimation technology of heat transfer can only rely on imports. The technology has been developed rapidly after being introduced to the country. However, most of the domestic manufacturers of sublimation paper have insufficient technology, and the equipment is relatively backward, and can only produce low-to-medium grades. Sublimation paper is used for production that does not require high sublimation transfer printing. For the higher-requirement sublimation transfer printing, it is necessary to use relatively high-priced imported paper. The main reason is that the transfer rate of domestic sublimation paper production is low. The drying speed of the sublimation paper after printing ink directly determines the efficiency of the sublimation transfer. The fast-drying speed can make the user convenient to use, can facilitate continuous printing, and improve the delivery speed. Usually, after sublimation paper is printed with water-based ink, it relies on the coated water-absorbing material and base paper to absorb the moisture in the ink, to achieve the goal of drying. The drying performance of the sublimation paper is mainly related to the coating formula and the water absorption of the base paper. So how is sublimation paper made? Here are some answers.
Here is the content list:
l The manufacturing method of quick-drying sublimation paper.
l Two printing methods for sublimation paper.
l The advantages of sublimation paper.
Sublimation paper is the method of using inkjet paper without adhesion film on the surface of the substrate, so the hand feeling and visual effect of the pattern of sublimation paper are far better than ordinary ink and transfer paper. The heat transfer products made of sublimation paper have the advantages of color, no fading, no cracks, good air permeability, etc., which have become popular products in the world today. Newspapers such as photo banners, street light flags, ribbons, handbags, luggage, sea bags, wall charts, double flags, clothing, tiles, glass, etc. made of sublimation paper stand out in the fierce market competition.
To make quick-drying sublimation paper, it is necessary to choose base paper with strong water resistance. First, apply a sublimation transfer ink-retaining coating on the front side of the base paper. Then, a coating that is beneficial to improve the water absorption of the paper is coated on the back of the base paper. The size of the back coating is water + surfactant or water + starch + surfactant. The quality of the surfactant is percentage is between 0.5% and 5%, and the mass percentage of starch is between 0.5% and 3%.
There are two printing methods for sublimation paper, one is sublimation transfer printing and the other is thermosetting transfer printing. The sublimation method of sublimation paper refers to the printing of the color paste produced by thermally sublimated disperse dyes into printing paper by screen or gravure and then transferring the pattern on the printing paper to the required medium. The heat-set transfer method of sublimation paper refers to the use of thermosetting ink (also known as hot melt glue) to make a plate with a gravure plate and then print it into a printing paper by a thermal transfer paper printer, and then transfer the pattern on the printing paper to the product. The two printing methods of sublimation paper have obvious differences in application. The heat-set transfer method of sublimation paper is mainly used on chemical fiber fabrics and hard materials coated with thermal transfer coating. The sublimation transfer method of sublimation paper is mainly Applied to pure cotton products. The difference in the texture of the two sublimation paper printing methods is that the original texture of the material is not changed after the heat-set transfer, and the hand feel and look are good. After the sublimation transfer method, a layer of jelly is formed on the surface of the attachment, which has a poor hand feeling and is airtight.
Sublimation paper needs to use sublimation ink. Dye sublimation ink (also known as thermal transfer ink) is a digital ink made of low energy consumption and easy sublimation disperse dyes, which can be printed on sublimation paper. Through heating, the image can be made into exquisite porcelain, metal, silk, chemical fiber cloth, and other materials in the shortest time, which is very suitable for the personalized development needs of the market and environmental protection. Sublimation paper is suitable for cloth, leather, metal, wood, ceramics, glass, plexiglass, PVC board, etc. The characteristic of sublimation paper is that the transfer image is bright in color, rich in layers, and the effect is equivalent to printing.
Our official website is https://www.feiyuepaper.com/. If you are engaged in sublimation paper-related work or want to learn more about our company, you can communicate with us on the website. Our cost-effective products are well received by everyone.If you want to know more about Sublimation Printer and Sublimation Transfer Paper, please feel free to contact us.
The authors of the report have analyzed both developing and developed regions considered for the research and analysis of the global Sublimation Printing Ink market. The regional analysis section of the report provides an extensive research study on different regional and country-wise Sublimation Printing Ink industry to help players plan effective expansion strategies. Iron-on decals have been around as early as the 1960s, and by the early 2000s, computer software allowed users to be able to create their own T-shirts. Over the years, heat transfer vinyl T-shirts have been popular because they could be made at home with an iron, but many would complain that the decals would peel off over time. Sublimation, in recent years, is becoming more common because the ink adheres to the fabric better than vinyl. The process is also not out of reach of amateur shirt-makers. Sublimation printers run between $600 and $700 on Amazon, and for those not wanting to pay that much, they can repurpose an old inkjet printer by purchasing empty ink cartridges and filling them with sublimation ink, which is available at different online distributors.
Both sublimation paper and heat transfer paper are great choices. For those who are just getting started in the clothing printing industry, it is very necessary to have a deep understanding of these two popular technologies.
This article will list both information to help you choose the product that best suits your needs.
What is heat transfer paper?
What is a sublimation paper?
What is the difference between these two types of paper?
Heat transfer paper allows you to print full-color images and transfer them to your clothing using a heat press. Heat transfer technology uses heat and pressure to transfer printed patterns to clothing. In this process, you need to use inkjet or laser technology to print your design onto thermal transfer paper. Then press the heat transfer paper and clothes with a heat press. In the end, the pattern you designed will stick to the clothes well.
Sublimation paper is a special printing paper that absorbs and retains ink. When placed on the surface of a blank fabric and heated, the transfer paper will release ink onto the material. Sublimation paper is a very fast and simple way to create your personalized T-shirts and other merchandise. From home artisans to professional printers, everyone uses this process.
The process of sublimation technology is very similar to that of thermal transfer technology. The difference is that sublimation technology requires sublimation paper. The sublimation ink transforms into a gaseous state at high temperatures, embedding your design in the polyester fabric in the form of gas molecules.
First, you need to consider the cost. The cost of thermal transfer technology is lower than that of sublimation technology, and the difference comes from the different prices of the two papers.
Second, the print formed by sublimation technology is more durable. Sublimation technology makes the ink embedded in the fabric. Thermal transfer technology simply adds a layer of chemicals on top of the fabric. With repeated washing, this layer of chemicals will break or even fall off.
Third, types of Garments You Can Decorate. Sublimation technology cannot be used on pure cotton fabrics. Thermal transfer technology is more widely used in clothing. But sublimation technology can be used on hard and soft substrate surfaces. Thermal transfer paper can only be slightly better in the types of fabrics that can be decorated
Fourth, thermal transfer technology has poor results on dark clothing. And sublimation technology does not have to worry about this kind of problem.
If you pursue complex patterns, I offer you thermal transfer technology. If you like more durable and comfortable printing, sublimation technology may be the better one. This is not only a personal choice but also takes into account your order and customer requirements. If you are just getting started, I recommend Nanjing Feiyue Paper. Their homepage has more detailed information on two types of paper. You can buy a variety of printing papers, and even advanced Rotary Heat Press to choose from.