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Dye sublimation ink (also known as thermal transfer ink) is to make low-energy, easy-to-sublimate disperse dyes into digital printing inks, and print them on transfer paper. By heating, the images can be made beautiful in a relatively short period. Porcelain, metal, silk, chemical fiber cloth, and other materials are very suitable for the market needs of individualized development and the requirements of environmental protection. Next, we will introduce the production and application of sublimation ink.

Mainly divided into the following contents:

l Features of sublimation ink

l Application fields of sublimation ink

l How to make sublimation ink and application materials

Features of sublimation ink

First of all, the image transferred by the sublimation ink is bright in color and rich in layers, and its effect is comparable to printing. The difference is that the sublimation ink sublimates the heat transfer ink under high temperatures and penetrates the surface of the medium. After sublimation, The image can be formed. Therefore, no glue film will be formed on the surface of the medium, and the image will not fall off or crack, and it has strong light resistance and will not fade for a long time. In addition, the sublimation ink is to print the sublimation ink on special paper. By heating, the image can be produced on exquisite porcelain, metal, silk, chemical fiber cloth, and other materials in a short time to achieve photo-level The quality, vivid colors, clear images, and long-term preservation are very suitable for the market needs of personalized development.

Application fields of sublimation ink

In the field of advertising display, sublimation ink can be used for the mass printing of banners and banners. For light industrial products: sublimation inks play an extremely important role in printing (shoes, hats, boxes, bags, umbrellas, ties), clothing accessories, ribbon printing, and other professional fields. In addition, in the field of product manufacturing, such as ceramics, cups, plates, tiles (with acrylic drying paint on the surface), and craft products, keychains, couple cups, mobile phone covers, pillows, etc. are also inseparable from the intense color of sublimation ink. Finally, sublimation inks are also suitable for fabric pattern transfer in the clothing processing industry, such as fabric printing and dyeing, sportswear, swimwear, non-woven fabrics, T-shirts, etc.

How to make sublimation ink and application materials

Dye sublimation ink is a kind of thermal transfer ink. This process is to print the ink on paper and then transfer it to the substrate. According to the sublimation characteristics of the dye, after the sublimation ink encounters high temperature, the sublimation of the ink is inside the substrate instead of on the surface. Under certain conditions of temperature, pressure, and time, the ink sublimates into a gas phase and transfers it from the printed paper to the fabric (such as sportswear, non-woven bags, clothing, handicrafts, layered metal, etc.). The gas-phase sublimation and diffusion effect enters the interior of the fabric to achieve the purpose of coloring, and there is no hand feeling after printing.

In addition, the material needed for this sublimation is ink, and the sublimation ink is also called thermal transfer ink, which is to make low-energy, easy-to-sublimate disperse dyes into digital printing inks and print them on transfer paper. By heating, the image can be filled into exquisite porcelain, metal, silk, chemical fiber cloth, and other materials in the shortest time, which is very suitable for the market needs of personalized development and the requirements of environmental protection.

Nanjing Feiyue Digital Technology Co., Ltd. is a high-quality development group with a strong technical force, providing users with high-quality products, complete solutions, and first-class technical service companies. The main products are sublimation ink, Dye sublimation ink, sublimation Printer, and so on. If you want to know more about the use of sublimation ink and Sublimation Transfer Paper, please consult our company.

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The working principle of the sublimation printer is to set four colors of solid pigments on a rotating drum. Tens of thousands of semiconductor heating elements are installed on the rotating drum. When the temperature of these heating elements rises to a certain level, it can be The solid pigment is directly converted into a gaseous state, and then the gas is sprayed onto the printing medium. So how to use the sublimation printer?

Here is the content list:

l Principle of Dye Sublimation printer

l Precautions for dye sublimation printers

Principle of Dye Sublimation printer

Dye-sublimation technology uses heat energy to transfer pigments to the printing medium. The intensity of each color is controlled by the temperature change of the print head, and the maximum can have 256 levels. Magenta, yellow, and cyan are the three primary colors we call every day. Any other color can be combined with these three primary colors. Dye-sublimation printers achieve multiple colors and color depths through the combination of three colors. However, in the dye-sublimation printing process, the three colors are not printed at the same time, but one color is used each time, and the required color requirements are combined through three printings. It is for this reason that the printing medium needs to pass through the printer 3 times during the printing process, which also makes the printing process of the sublimation printers are relatively slow, but high-quality photo printing enough to make up for this shortcoming. Some dye-sublimation printers have a film attaching process after three colors. That is, the special materials on the ribbon are sublimated on the three-layer color and attached to the paper surface to form a protective film, which can prevent oxidation and discoloration, waterproof, and anti-fingerprints. This is something that inkjet printers cannot do. The ribbon of the dye-sublimation printer is disposable, and the ribbon is usually sold together with the printing paper. Each roll of the ribbon has three colors of yellow, red, and blue as a set, and each photo is printed. ribbon. Thus, while sublimation printers can also print at a low resolution, printing costs can not be reduced, only a slight increase in printing speed. It is recommended to always print at the highest resolution.

Precautions for dye sublimation printers

After printing with a dye-sublimation printer, the printed images and text will leave a latent image on the used ribbon. If the content is a body of information, it is recommended to save the ribbon and properly after use. Dye-sublimation printer resolution is also called output resolution, which refers to the maximum number of dots that can be printed per inch in both the horizontal and vertical directions during print output, usually expressed in "dots/inch". The so-called maximum resolution is the maximum resolution of the printer can print, which is the resolution limit of the so-called printout. The printer resolution usually refers to the maximum resolution of the printer, and the resolution of the dye-sublimation printer is generally around 300×300dpi.

Nanjing Feiyue Digital Technology Co., Ltd. is a professional digital printing technology and equipment research and production, sales, and service support of high-tech industrial companies. Company "customer first" and "win-win" business philosophy renowned industry.If you want to know more about sublimation printers and Sublimation Transfer Paper, please feel free to contact us.

Transfer printing describes two different types of printing: Heat transfer printing and sublimation. They both have their pros and cons, but they both tend to be more suited for different needs. There is still some ambiguity on sublimation and how it works, so we are going to take a look at the most frequently asked questions and try and provide a little more clarity. Heat transfer printing is done using a specialist paper that is called transfer paper. You can use a standard inkjet or laser printer to print onto this paper with your normal inks. You then place the paper onto your clothing and use a heat press, or in some cases, you can use an iron, and peel away the paper. Your design will then be stuck-on to your garment, and you will be able to see the transfer. You can use most heat transfer paper on a variety of fabrics, including most poly textiles and natural cotton. You can print on both light and dark coloured garments. Sublimation is a modern digital printing technique that is increasing in popularity. Search volume has increased by around 115% worldwide since 2004, according to Google Trends. It uses sublimation paper and heat to print your design. We advise that you use this on fabrics that are 85% poly or more. This is because it is the poly fibres that open their pores to accept the dye. You can use a lower composition, however, your colours will be affected. You’ll end up with more of a ‘vintage faded’ look. You can also print on hard surfaces with a poly-coating, such as keyrings, jigsaws, mugs and so much more. 4. What is Sublimation Paper? Sublimation transfer paper is a specialist paper that is used exclusively in sublimation printing. Made using a paper substrate, which is broadly based on a normal paper. A special coating added to the paper holds the dye sublimation inks. The coating includes around 35% silica and 5% binder, based on the weight of the paper when it’s dry.

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