In the beginning, the sublimation paper used in the sublimation technology of heat transfer can only rely on imports. The technology has been developed rapidly after being introduced to the country. However, most of the domestic manufacturers of sublimation paper have insufficient technology, and the equipment is relatively backward, and can only produce low-to-medium grades. Sublimation paper is used for production that does not require high sublimation transfer printing. For the higher-requirement sublimation transfer printing, it is necessary to use relatively high-priced imported paper. The main reason is that the transfer rate of domestic sublimation paper production is low. The drying speed of the sublimation paper after printing ink directly determines the efficiency of the sublimation transfer. The fast-drying speed can make the user convenient to use, can facilitate continuous printing, and improve the delivery speed. Usually, after sublimation paper is printed with water-based ink, it relies on the coated water-absorbing material and base paper to absorb the moisture in the ink, to achieve the goal of drying. The drying performance of the sublimation paper is mainly related to the coating formula and the water absorption of the base paper. So how is sublimation paper made? Here are some answers.
Here is the content list:
l The manufacturing method of quick-drying sublimation paper.
l Two printing methods for sublimation paper.
l The advantages of sublimation paper.
Sublimation paper is the method of using inkjet paper without adhesion film on the surface of the substrate, so the hand feeling and visual effect of the pattern of sublimation paper are far better than ordinary ink and transfer paper. The heat transfer products made of sublimation paper have the advantages of color, no fading, no cracks, good air permeability, etc., which have become popular products in the world today. Newspapers such as photo banners, street light flags, ribbons, handbags, luggage, sea bags, wall charts, double flags, clothing, tiles, glass, etc. made of sublimation paper stand out in the fierce market competition.
To make quick-drying sublimation paper, it is necessary to choose base paper with strong water resistance. First, apply a sublimation transfer ink-retaining coating on the front side of the base paper. Then, a coating that is beneficial to improve the water absorption of the paper is coated on the back of the base paper. The size of the back coating is water + surfactant or water + starch + surfactant. The quality of the surfactant is percentage is between 0.5% and 5%, and the mass percentage of starch is between 0.5% and 3%.
There are two printing methods for sublimation paper, one is sublimation transfer printing and the other is thermosetting transfer printing. The sublimation method of sublimation paper refers to the printing of the color paste produced by thermally sublimated disperse dyes into printing paper by screen or gravure and then transferring the pattern on the printing paper to the required medium. The heat-set transfer method of sublimation paper refers to the use of thermosetting ink (also known as hot melt glue) to make a plate with a gravure plate and then print it into a printing paper by a thermal transfer paper printer, and then transfer the pattern on the printing paper to the product. The two printing methods of sublimation paper have obvious differences in application. The heat-set transfer method of sublimation paper is mainly used on chemical fiber fabrics and hard materials coated with thermal transfer coating. The sublimation transfer method of sublimation paper is mainly Applied to pure cotton products. The difference in the texture of the two sublimation paper printing methods is that the original texture of the material is not changed after the heat-set transfer, and the hand feel and look are good. After the sublimation transfer method, a layer of jelly is formed on the surface of the attachment, which has a poor hand feeling and is airtight.
Sublimation paper needs to use sublimation ink. Dye sublimation ink (also known as thermal transfer ink) is a digital ink made of low energy consumption and easy sublimation disperse dyes, which can be printed on sublimation paper. Through heating, the image can be made into exquisite porcelain, metal, silk, chemical fiber cloth, and other materials in the shortest time, which is very suitable for the personalized development needs of the market and environmental protection. Sublimation paper is suitable for cloth, leather, metal, wood, ceramics, glass, plexiglass, PVC board, etc. The characteristic of sublimation paper is that the transfer image is bright in color, rich in layers, and the effect is equivalent to printing.
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The application of sublimation transfer paper is very wide, such as mugs, hats, scarves, printing, textiles and other industries. Before entering the dye sublimation industry and buying dye sublimation, you must understand the dye sublimation paper. The following five steps will take you quickly to understand the sublimation paper.
1.What is Sublimation Transfer Paper?
Sublimation transfer paper is a special paper specially used for dye sublimation printing. It is made of paper substrates generally based on plain paper. The special paint added to the paper can hold the dye sublimation ink.
2.How to Use Sublimation Paper?
First of all, you need to select the picture to be printed, and then select the sublimation paper to be printed on a large or small gram. Use the printer to print the pattern on the sublimation paper. After the ink is dry, you can choose a heat press for transfer. Put the sublimation paper on the fabric (usually polyester fabric), select the temperature and time, and the transfer is completed.
3. Which Side of The Sublimation Paper is on The Right Side of The Print?
When deciding which side to print on the dye sublimation transfer paper, it is important to print the design on the bright white side. You will find that the color looks pale on the sublimation paper. This is completely normal, not the appearance of the finished printer. Once transferred to your media, your colors will come to life! Compared with transfer printing, another advantage of sublimation is a larger color range.
4. Why Can't Sublimation Transfer Paper be Used on All Printers?
There is a reason for the recommended paper type that comes with the printer, because different papers do different things. Not just because of the way the sublimation paper is constructed, all printers can use it. Printers come with recommended paper types for a reason, For sublimation paper, it is this kind of paper that can maintain the printing effect on the page. The sublimation ink becomes a gas, which is then pressed into paper to form permanent, highly detailed marks.
The fact is that many printers do not have printer heads or ink cartridge options available for the sublimation process. As a result, not all printers can handle it.
5. Can The Sublimation Transfer Paper be Reused?
No matter which type you use, you cannot reuse inkjet sublimation transfer paper. Although using sublimation paper, you may find some ink remaining on the paper, but this is not enough to produce high-quality printing paper. When using transfer paper, the heat of the iron will melt the plastic lining on the paper, thereby transferring the ink and the plastic on the paper to the fabric. This will not be reused.
6. How does Sublimation Transfer Printing Job?
Sublimation doesn't make use of any kind of fluid while doing so. Inks heated up from their solid-state on the sublimation paper, convert straight to a gas. It is a printing method that bonds to poly fibres, as well as due to the fact that the poly fibers have actually been heated up, the pores broaden. These open pores after that allow the gas into them, which after that integrates to the textile itself, before resuming its solid-state. This makes the ink component of the fibers themselves, instead of just a layer printed on the top.
7. What Are the Steps of Utilizing Dye Sublimation Transfer Paper to make a Tee shirts?
Sublimation is a two-step process. To start with, you need to print your layout onto the sublimation paper, utilizing specialist sublimation dyes. The image would certainly require to be mirrored, yet do not worry about that, It does that for you when you position your order, so all you need to do is create your design as you want it to look when it's completed.
After that you require to press the style from your paper onto your tee (or fabric or surface area). This is done making use of a heat press which uses either heat as well as stress, or heat and also a vacuum cleaner. Once pressed, just get rid of the transfer paper, as well as voila, your tee shirt is printed.
8. Does Inkjet Sublimation Transfer Paper Transfer onto Dark Textile?
Sublimation is ideal matched to white or light-coloured fabric bases. You can use it on darker shades, nevertheless, it will certainly impact your colours. White ink is not made use of in sublimation printing. White parts of the layout continue to be unprinted which reveals the base colour of the textile.
The advantage of sublimation over warmth transfer printing is that there is a much wider range of colours. This means that you can publish your history colour onto the material instead of make use of a various coloured fabric, and also because of the advanced printing techniques, the product would certainly feel precisely the exact same.
9. Is Warm Sublimation Transfer Paper Roll Conscious Humidity in The Air?
Sublimation paper holds a massive quantity of dampness and also damp air is not terrific for it. Direct exposure to moist air triggers the sublimation paper to absorb it like a sponge. This results in image blood loss, unequal transfers as well as colour moving.
Heat transfer paper is also sensitive to moisture. The inkjet or laser printing is much more prone to dotting and colour blood loss if there is too much moisture in the paper, and as this kind of printing uses a movie, as opposed to being textureless, you may locate that the transfer is not level, or curls or peels at the edges.
10. How To Get The Most Effective Arise from Digital Sublimation Transfer Paper
Recognizing the clinical response to "What is sublimation paper?" isn't enough to get terrific outcomes with this printing approach. You additionally require to understand a bit concerning how to pick the appropriate materials and printer, in addition to how to correctly transfer and also care for your new things.
If your sublimation paper of choice offers directions that vary from those listed below, proceed and also adhere to the supplier's guidelines. But for most sublimation paper, these suggestions will help you obtain top quality results every time.
If you're preparing your very own sublimation transfer job, you could wonder what is sublimation paper made use of for when it comes to products.
Well, similar to sublimation paper itself makes use of a polyester coating to record the ink, your printable materials must also include polyester or an additional polymer. Fortunately, polymers are just one of the most usual and flexible products available.
Polyester tee shirts are very easy to locate as well as make an excellent canvas for sublimation paper. You can also discover things like cups, precious jewelry, coasters, and also more that feature a poly-coating. Every one of these items are great candidates for printing with sublimation paper.
After printing your photo on the textile sublimation transfer paper, you can start the transfer procedure. That is where your warm press is available in.
For a lot of brand names of sublimation paper, you'll require to warm your press to 375 to 400 degrees. However, this can differ, so see to it to ascertain the items you've chosen for your project.
To prepare your printing surface, press for three to 5 secs to release excess dampness and also get rid of creases. After that, securely put your sublimation paper, image side down. Place Teflon or parchment paper in addition to the sublimation paper.
Relying on your specific task, you'll most likely need to allow the transfer process for 30 to 120 secs. As soon as the transfer is complete, though, you wish to eliminate the project from the warmth press as swiftly as possible.
To keep your sublimation transfer project looking wonderful for as long as feasible, you'll want to follow some simple care instructions.
Given that heat is such an important part of the transfer process, you generally want to prevent applying heat to your finished task. That includes cleaning it in cool water and preventing contact with irons, dishwashing machines, and more. You should additionally maintain the moment your job remains in water to a minimum.
If you can, such as with a tee shirt, turn your task inside-out before cleaning. It will help the style last even much longer.
We Nanjing Fei Yue Digital is a company specializing in sublimation printing equipment and materials. We provide the best quality product in a affordable price. If you are looking for a partner and are interested in our products, please feel free to contact us.
Company Name: Fei Yue Digital Technology Co., Ltd
Add: No.323 Central Road, Nanjing, Jiangsu, China
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To use sublimation ink, first, print the thermal transfer ink on the transfer medium, then thermally transfer it to the target medium, and finally complement the color with warm colors. Most sublimation inks are water-based, but most water-based sublimation inks are used to help small desktop printing and large-format image printing. The advantage of water-based sublimation ink is that it can be transferred to a completely different medium, not just paper. So, is the sublimation ink more conducive to our use?
Do the following articles primarily embrace:
l What special problems ought to be paid attention to once exploitation sublimation ink?
l What are the assembly processes for printing laborious objects with sublimation ink technology?
l What are the assembly processes for printing materials with sublimation ink technology?
l Which value of sublimation ink ought to I choose?
Different from alternative inks, sublimation inks ought to transfer the color to the item through warmth to point out the initial color. the color written on the paper initially isn't the ultimate color, and it takes an explicit amount of warmth to point out the initial color. Therefore, the encircling air temperature ought to be unbroken in compliance with the conditions throughout use. additionally, sublimation ink should be equipped with special paper for dye sublimation. The sublimation special paper will equally absorb the sublimation ink, and might fully unharness the absorbed sublimation ink from the paper below warmth conditions, and transfer the color to the surface of the transfer object.
(a) Install the continual ink offer system dedicated to the sublimation of "Painting Mania" and check whether or not the nozzles are normal;
(b) activate the dedicated ironing machine, and set the control board parameters to the acceptable temperature or time in step with the sort of transferred item. Different sublimation ink instrumentation has different parameters for various transferred things, and will be combined with their own expertise choice, testing, instrumentation preheating, whereas adjusting the pressure knob to create the plate pressure reach the most effective state;
(c) The surface of the sublimation ink transfer article is equally sprayed with a sublimation coating, which may be employed in dense Seal and dry naturally during clean surroundings. you'll additionally select an acceptable temperature and time within the kitchen appliance to accelerate the drying of the coating. In short, the coating should be warmth resistant;
(d) Finally, use the printer to output the image. The image should be reflected and dry for a couple of minutes once output.
Different from printing laborious objects with sublimation ink, once printing the material with sublimation ink and drying for a couple of minutes, the material to be transferred must be placed flat on the machine, and also the written image face down. place it on the material. Finally, press the joystick of the flat ironing machine and press it to the top at a time. once an explicit amount of your time, pull the joystick to quickly take away the sublimation ink paper and confiscate the written finished cloth.
Since sublimation ink could be a printing expendable, it's vital to decide on top quality and low-value sublimation ink. for instance, a desktop printer solely prices quite three hundred yuan, and a cubic decimetre of ink might price four hundred to 800 yuan, and a collection of ink might even price half dozen to seven,000 yuan. Therefore, if the selection isn't sensible, the ink you get looks to be costlier than the printer.
Nanjing Feiyue Digital Technology Co., Ltd., will assist you in many ways. Our company aims to supply glorious product with superior client service. If you want to know more about the use of sublimation ink and Sublimation Transfer Paper, please consult our company.