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It’s the chemistry behind dye sublimation that makes it the correct technique for printing on polyester and polyester resin coated products. Using a wide-format inkjet printer, dye-sub inks are printed on a special transfer paper. From there, the ink is heat transferred from the paper onto a fabric by using a heat press. The ink changes from a solid to a gas (hence the term “sublimation”) and enters the polyester fibers. The polymers in the polyester bond when heated, which allows the graphics to quickly become permanently embedded into your materials. As a heated gas, the ink becomes fully infused into the fabric instead of just printed on the surface, resulting in long-lasting, high-quality products. An inkjet printer uses only as much ink as needed to produce an image or a printed page; ink remaining from one print batch will be used on subsequent ones. The dye sublimation process is less efficient in terms of ink: the printer transfers only a portion of each of the ribbon's three primary color panels to the page. Sublimation items must have a white or light-coloured print area. Black or dark-coloured surfaces can't be sublimated. The item may lose colour over the months due to the effect of UV rays if it's permanently exposed to direct sunlight. Like all inkjet printers, the printheads may clog if they are not used frequently.
entry level Rotary Heat Press SOT series for sublimation heat transfer features a 200mm size heating drum, filled with oil, which distributes heat evenly across the drum. It can handle small production of roll-to-roll or cut piece heat transfer. Moreover, the machine occupies a small workspace and requires only one operator. It reduces expenses in terms of power and labour. • It is suitable for making samples by roll-to-roll or piece-by-piece. There are three pairs of feeding and take-up rolls. • The heating roller is stainless steel and machined to ensure smoothness of the roller’s surface. A Teflon coating on the drum allows for uniform heating. In addition, more than 70% of the roller surface is covered by the transfer blanket, enabling it to reduce heat loss and ensure a great transfer. • The machine is designed for top feeding of paper and materials, which allows for easier cut piece placement and keeps fabric feeding more precise, which lowers the waste during the transfer process.
The working principle of the sublimation printer is to set four colors of solid pigments on a rotating drum. Tens of thousands of semiconductor heating elements are installed on the rotating drum. When the temperature of these heating elements rises to a certain level, it can be The solid pigment is directly converted into a gaseous state, and then the gas is sprayed onto the printing medium. So how to use the sublimation printer?
Here is the content list:
l Principle of Dye Sublimation printer
l Precautions for dye sublimation printers
Principle of Dye Sublimation printer
Dye-sublimation technology uses heat energy to transfer pigments to the printing medium. The intensity of each color is controlled by the temperature change of the print head, and the maximum can have 256 levels. Magenta, yellow, and cyan are the three primary colors we call every day. Any other color can be combined with these three primary colors. Dye-sublimation printers achieve multiple colors and color depths through the combination of three colors. However, in the dye-sublimation printing process, the three colors are not printed at the same time, but one color is used each time, and the required color requirements are combined through three printings. It is for this reason that the printing medium needs to pass through the printer 3 times during the printing process, which also makes the printing process of the sublimation printers are relatively slow, but high-quality photo printing enough to make up for this shortcoming. Some dye-sublimation printers have a film attaching process after three colors. That is, the special materials on the ribbon are sublimated on the three-layer color and attached to the paper surface to form a protective film, which can prevent oxidation and discoloration, waterproof, and anti-fingerprints. This is something that inkjet printers cannot do. The ribbon of the dye-sublimation printer is disposable, and the ribbon is usually sold together with the printing paper. Each roll of the ribbon has three colors of yellow, red, and blue as a set, and each photo is printed. ribbon. Thus, while sublimation printers can also print at a low resolution, printing costs can not be reduced, only a slight increase in printing speed. It is recommended to always print at the highest resolution.
Precautions for dye sublimation printers
After printing with a dye-sublimation printer, the printed images and text will leave a latent image on the used ribbon. If the content is a body of information, it is recommended to save the ribbon and properly after use. Dye-sublimation printer resolution is also called output resolution, which refers to the maximum number of dots that can be printed per inch in both the horizontal and vertical directions during print output, usually expressed in "dots/inch". The so-called maximum resolution is the maximum resolution of the printer can print, which is the resolution limit of the so-called printout. The printer resolution usually refers to the maximum resolution of the printer, and the resolution of the dye-sublimation printer is generally around 300×300dpi.
Nanjing Feiyue Digital Technology Co., Ltd. is a professional digital printing technology and equipment research and production, sales, and service support of high-tech industrial companies. Company "customer first" and "win-win" business philosophy renowned industry.If you want to know more about sublimation printers and Sublimation Transfer Paper, please feel free to contact us.
Sublimation ink is to print the thermal transfer ink on the transfer medium, then heat transfer to the target medium, and heat to fix the color. Most sublimation inks are water-based, and water-based sublimation inks can be used in various small-format desktop printers and large-format photo printers. The advantage is that it can be transferred to different media, not just paper. So how should we understand the sublimation ink?
The following content
What are the requirements for the sublimation ink transfer process
Which objects can the sublimation ink mainly transfer to
What is the difference between sublimation ink and thermal transfer ink
What are the requirements for the sublimation ink transfer process?
Sublimation ink is a kind of water-based ink. Different from other inks, dye sublimation inks need to transfer the color to the object through high temperatures to show the original color. At first, the color printed on the transfer paper was not the final color. But will show the original color after a period of high temperature. Moreover, sublimation ink is highly suitable for sublimation special paper. Sublimation special paper can not only absorb the sublimation ink evenly, but also completely release the absorbed sublimation ink from the paper under high-temperature conditions, and finally transfer the color to the surface of the transfer material. Although ordinary printing paper can also complete the transfer, the transfer speed, that is, the hue of the transferred item is slightly worse than that of sublimation paper.
Which objects can the sublimation ink mainly transfer to?
The thermal transfer process can also refer to the sublimation ink suitable for the transfer of cloth and the surface of hard objects that have been coated. The fabric is mainly polyester and polyester cotton, and the hard objects are resistant to high temperatures, such as film, metal, glass, porcelain, porcelain cups, PVC, etc... As long as the sublimation ink transfer materials are resistant to high temperatures, they can be used with thermal transfer coatings. Layers can be transferred through a dedicated ironing machine to complete the image transfer.
What is the difference between sublimation ink and thermal transfer ink?
Through the comparison of the two, we can easily see that sublimation ink has many advantages, mainly including complete chromatogram, bright color, good color strength, good color fastness, washing degree above 4.5, good ink fluency, no toxic side effects, Pollution-free, environmentally friendly and professional.
In addition, the image transferred by thermal transfer ink is not only colorful, but also rich in layers, and its effect is comparable to printing. Different from sublimation ink, a thermal transfer is to sublime the thermal transfer ink at high temperature and penetrate the medium, the surface after sublimation can form an image. Therefore, no glue film will be formed on the surface of the medium. Therefore, the printed image will not only not fall off or crack, but also has strong light resistance and can keep the color for a long time.
Do you have more questions about dye sublimation ink or dye-sublimation transfer ink? Welcome to consult Nanjing Feiyue Digital Technology Co., Ltd., Our staff are highly trained to provide you with the most valuable information to make the best buying decisions for you.If you want to know more UV DTF Printer products, please feel free to contact us.
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