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Sublimation ink (also known as thermal transfer ink) is to make low-energy, easily sublimable disperse dyes into digital printing ink, print it on transfer paper, and heat it to make the image beautiful in a short time. Materials such as porcelain, metal, silk, chemical fiber cloth, etc. are very suitable for the market needs of personalized development and the requirements of environmental protection. So what should we pay attention to when using sublimation ink?
The following content
l What is special about water-based sublimation ink?
l What are the requirements for the operation of the characteristics of the sublimation ink?
l What should be paid attention to when preparing sublimation ink?
What is special about water-based sublimation ink?
The production of water-based sublimation ink requires a very high level of nano-dispersion technology and nano-scale disperse dye paste. However, because disperse dyes are insoluble in water and extremely difficult to disperse, and the production of ultra-fine particle sublimation inks requires special dispersion equipment and nano-dispersion technology, few companies in the world have this technology. Water-based dye sublimation inks are widely used in personal desktop inkjet printers and commercial large-format photo printers, but they are mainly used for digital dye-sublimation ink transfer printing.
What are the requirements for the printing operation of the characteristics of the sublimation ink?
Sublimation ink has four color series of red, yellow, blue, and black. Printing materials include coated paper, coated paper, offset paper, and cardboard. Sublimation inks are widely used in single-sheet feed monochrome printing presses, two-color or multi-color offset presses. In addition, sublimation ink has two major product features: First, it can meet the needs of medium and high-speed printing. Second, under normal conditions, sublimation ink can ensure that there is no conjunctiva in the ink fountain of the printer for 36 hours, which greatly improves the efficiency of printing.
Tips for using sublimation ink: First, print out a sample for plate making and printing, and then put it into use. If there is not much deviation between the printing and the actual, you can confirm the plate making and printing sample manufacturing. However, because the sublimation ink is colored in the gas phase, it cannot be printed at the normal printing ratio.
What should we pay attention to when preparing dye sublimation ink?
First of all, under normal circumstances, it can be used directly on the machine;
Secondly, due to factors such as temperature, paper, printing speed, etc., it can be adjusted according to the following rules;
(a)To accelerate drying, mixed desiccant can be added, the amount is 0-2%;
(b)Equipped with sublimation ink dedicated to flush;
(c)Adjust the fluidity of sublimation ink, you can use #6 printing varnish, the dosage is 0-5%;
(d)Reduce the viscosity of the paper, basically, keep the fluidity unchanged, a detackifier can be used, the dosage is 0-5%;
(e)At the same time, reduce the viscosity and viscosity of the sublimation ink, add 52-94, and the dosage is 0-5%.
Nanjing Feiyue Digital Technology Co., Ltd., has many suggestions on using these products. It means that we can help you save you time and money. Therefore, whether it is sublimation ink or sublimation printer ink and Sublimation Transfer Paper, our company can give you the best experience, welcome to consult.
Dye-Sublimation Printing - Lean SublimationDye-sublimation was invented in 1957 and has become prominent in the 21st Century. Essentially, the process uses heat to turn water-based inks (which are in the solid phase at the time) into gases which bond with polyester and other polymer materials. This process specifically dyes the polymer molecules with the water-based inks. dye sublimation inkjet ink for epson piezo head4.Super black dye sublimation ink, easy to get super darkness fiber. 5.Excellent light fastness, vivid color stay outdoor 2 years. 6.Added stable moisture solvent without clogging problem even print 24 hours a day, piezo nozzel check still 100% . FinishingThe sublimation coating process is sort of an "iron-on coating". You print an image onto paper using special dyes in an ink-jet printer, hold it against another object, and apply heat. The dyes/inks that you used in the ink jet printer then sublimate, i.e., turn to gas, and are absorbed onto the surface you are coating. Dye Sublimation Ink Dye sublimation ink is a dye that is printed onto specific items, such as t-shirts, mugs, plaques, coasters, and more, via heat and pressure. Heat and pressure help convert the dye into a gas state, without turning into liquid. Dye sublimation ink is high quality, water-proof ink. The ink does not smudge because of high temperature. In addition, dye sublimation ink lasts longer than other inks. As the imprints are dye-based rather than ink-based, the dye becomes part of the product. Dye sublimation ink has greater print accuracy and performance and delivers stunning results. Sublimated products will not crack, peel off or wash off.
Sublimation ink is to print the sublimation ink on special paper. By heating, the image can be made on exquisite porcelain, metal, silk, chemical fiber cloth, and other materials in the shortest time, with photo-level quality, vivid colors, and images. It is clear and can be stored permanently. Sublimation ink is very suitable for the market needs of personalized development, such as photo studios, scenic spots, souvenirs, handicrafts, clothing printing, printing and dyeing factory proofing, large-scale digital inkjet printing systems, color image heat transfer banners, advertising flags, etc., are widely used in photo machines and sublimation banner machines. So how should we understand the sublimation ink?
The content includes the following:
l What are the specific requirements for dye sublimation ink preparation?
l How to operate the sublimation ink process to print hard objects?
l How to operate the dye sublimation ink process to print fabrics?
What are the specific requirements for dye sublimation ink preparation?
Different from other inks, sublimation inks need to transfer the color to the object through high temperatures to show the original color. The color printed on the transfer paper at first is not the final color, and it takes a certain period of high temperature to show the original color. Therefore, the surrounding air temperature should be kept in compliance with the conditions during use. In addition, sublimation ink must be equipped with special paper for dye sublimation. The sublimation special paper can evenly absorb the sublimation ink, and can completely release the absorbed sublimation ink from the paper under high-temperature conditions, and transfer the color to the surface of the transfer object.
How to operate the sublimation ink process to print hard objects?
(a) Install the continuous ink supply system dedicated to the sublimation of "Painting Mania" and check whether the nozzles are normal;
(b) Turn on the dedicated ironing machine, and set the control panel parameters to the appropriate temperature or time according to the type of transferred item. Different sublimation ink equipment has different parameters for different transferred items, so you should combine it with yourself. Experience selection, testing, equipment preheating, and at the same time adjusting the pressure knob to make the pressure of the plate reach the best state;
(c) Sublimation ink transfer articles are evenly sprayed with a sublimation coating, which can be dried naturally in a sealed and clean environment, or you can choose a suitable temperature and time in the oven to accelerate the drying of the coating. In short, the coating must also be resistant to high temperatures of;
(d) Finally, use the printer to output the image. The image must be mirrored and dry for a few minutes after output.
How to use the sublimation ink process to print fabrics?
The sublimation ink process is different from printing hard objects with sublimation ink. After printing the fabric with sublimation ink and drying for a few minutes, you need to lay the fabric to be transferred flat on the machine, and then print the image face down and place it on the fabric. Finally, press the joystick of the ironing machine, pressing it at a time. After a certain period, pull the rocker and quickly take out the sublimation ink transfer paper, and finally take out the printed finished fabric.
With much experience in digital imaging, sublimation, heat transfer printing, and other decorating techniques, Nanjing Feiyue Digital Technology Co., Ltd., has many suggestions on using these products. If you want to know more about the use of sublimation ink and Sublimation Transfer Paper, please consult our company.
5. How does Sublimation Transfer Printing Work? Sublimation doesn’t use any liquid in the process. Inks heated from their solid-state on the sublimation paper, convert straight to a gas. It is a printing method that bonds to poly fibres, and because the poly fibres have been heated, the pores expand. These open pores then allow the gas into them, which then fuses to the fabric itself, before resuming its solid-state. This makes the ink part of the fibres themselves, rather than just a layer printed on the top. 6. What Are the Steps of Using Thermal Transfer Paper to make a T-shirt? Sublimation is a two-step process. Firstly, you need to print your design onto the sublimation paper, using specialist sublimation dyes. The image would need to be mirrored, but don’t worry about that, Contrado does that for you when you place your order, so all you need to do is create your design as you want it to look when it’s finished. Then you need to press the design from your paper onto your t-shirt (or fabric or surface). This is done using a heat press which applies either heat and pressure, or heat and a vacuum. Once pressed, simply remove the transfer paper, and voila, your t-shirt is printed. Sublimation is best suited to white or light-coloured fabric bases. You can use it on darker shades, however, it will affect your colours. White ink is not used in sublimation printing. White parts of the design remain unprinted which shows the base colour of the textile. The benefit of sublimation over heat transfer printing is that there is a much broader range of colours. This means that you could print your background colour onto the fabric rather than use a different coloured fabric, and because of the advanced printing methods, the material would feel exactly the same.
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