The working principle of the sublimation printer is to set four colors of solid pigments on a rotating drum. Tens of thousands of semiconductor heating elements are installed on the rotating drum. When the temperature of these heating elements rises to a certain level, it can be The solid pigment is directly converted into a gaseous state, and then the gas is sprayed onto the printing medium. So how to use the sublimation printer?
Here is the content list:
l Principle of Dye Sublimation printer
l Precautions for dye sublimation printers
Dye-sublimation technology uses heat energy to transfer pigments to the printing medium. The intensity of each color is controlled by the temperature change of the print head, and the maximum can have 256 levels. Magenta, yellow, and cyan are the three primary colors we call every day. Any other color can be combined with these three primary colors. Dye-sublimation printers achieve multiple colors and color depths through the combination of three colors. However, in the dye-sublimation printing process, the three colors are not printed at the same time, but one color is used each time, and the required color requirements are combined through three printings. It is for this reason that the printing medium needs to pass through the printer 3 times during the printing process, which also makes the printing process of the sublimation printers are relatively slow, but high-quality photo printing enough to make up for this shortcoming. Some dye-sublimation printers have a film attaching process after three colors. That is, the special materials on the ribbon are sublimated on the three-layer color and attached to the paper surface to form a protective film, which can prevent oxidation and discoloration, waterproof, and anti-fingerprints. This is something that inkjet printers cannot do. The ribbon of the dye-sublimation printer is disposable, and the ribbon is usually sold together with the printing paper. Each roll of the ribbon has three colors of yellow, red, and blue as a set, and each photo is printed. ribbon. Thus, while sublimation printers can also print at a low resolution, printing costs can not be reduced, only a slight increase in printing speed. It is recommended to always print at the highest resolution.
After printing with a dye-sublimation printer, the printed images and text will leave a latent image on the used ribbon. If the content is a body of information, it is recommended to save the ribbon and properly after use. Dye-sublimation printer resolution is also called output resolution, which refers to the maximum number of dots that can be printed per inch in both the horizontal and vertical directions during print output, usually expressed in "dots/inch". The so-called maximum resolution is the maximum resolution of the printer can print, which is the resolution limit of the so-called printout. The printer resolution usually refers to the maximum resolution of the printer, and the resolution of the dye-sublimation printer is generally around 300×300dpi.
Nanjing Feiyue Digital Technology Co., Ltd. is a professional digital printing technology and equipment research and production, sales, and service support of high-tech industrial companies. Company "customer first" and "win-win" business philosophy renowned industry.If you want to know more about sublimation printers and Sublimation Transfer Paper, please feel free to contact us.
Rollerl heat transfer machines are commonly used machines for sublimation printing. Large heat press machines are not very cheap, so they need to be maintained and operated correctly. Please see some tips shared below.
What is a roller heat transfer machine?
It's a sublimation roller heat transfer machine with a running roller and bottom conveying that has a simultaneous tooth that attaches both the roller and also bottom ironing cloth to ensure regular operation.
The machine has a three-meter long double-deck table with a conveyor belt near the bottom. As a result of the structure of it, publishing roll products in addition to sheet products, are done comfortably. It's an even convenient option for transferring the layout to a large piece of material.
There is a cylinder that is warmed by oil temperature level. It makes sure of high-temperature accuracy, heat conservation control system, in addition, to correct securing for the finest productions.
1. The equipment offers a step-less rate with readjusting options. And the electronic temperature level in addition to the rate controller for extra effective manufacturing.
2. It features a pneumatically-driven automatic anti-deviation gadget with a stress controlling device that readjusts the series of tension as well as the harmony of stress.
3. Its timing shutdown tool routine cooling time avoids creating damage to its really felt belt. When the operation is finished, the power-off protection feature shuts down the device.
4. If there is any type of unforeseen power failing, its protection system immediately eliminates the really felt strip from the heating roller to avoid it from burning.
5. The automatic separation system makes it very easy to divide the waste from the transfer printing paper.
6. It is furnished with a pressurized system to fulfill various working needs of a wide array of products.
7. The individual can put fabric, transfer paper, as well as protecting paper at the same time for practical transfer printing paper.
How to operate the roller heat transfer machine?
Although the design and building and construction appear complicated, running such a roller heat press machine is quite very easy. With some fundamental technological skills, anyone can operate the equipment.
At first, you need to switch on the 'power switch' which is pretty much the same as whatever machinery you are handling. The next step is to activate the 'running switch'. It permits the roller to start rolling.
After that, before you placed something on the belt to sublimate, readjust the speed governor to run the conveyor belt gradually. Additionally, change the temperature level controller to the required setting. Lastly, switch on the 'home heating button' to make everything ideal to begin functioning.
The roller will begin to warm up. During summer, it will certainly take 20 to half an hour; as well as 30 to 40 minutes in winter months. The general warm stamping temperature level is 1350; you require to change the temperature based on your project's requirements.
For the air pressure option, you require to readjust the 'pressure managing valve' as well as 'stress control shutoff' on the left and appropriate sides to guarantee ideal stress.
The tips of maintaining roller heat transfer machine
Down below are a couple of suggestions that we believe will be practical for you. Continue reading if you wish to keep your roller heater press machine comfortable.
(1). When you turn off or shut down the digital roller heat transfer machine for a very long time, pay close attention to its upkeep part. Throughout the shut-off state, the warm roller is covered with silicone oil, which may trigger the cloth to smear with plant pollen pollution.
(2). If the circumstance demands you to retire the substratum, press the 'reverse rotation' button. Press the button better to allow it to run smoothly.
(3). When the operation quits, switch on the 'timed closure' switch to allow the device to shut off after 60 mins. Within the duration, the machine will help with air conditioning.
(4). During an unforeseen power failure, be sure to press the 'stress switch' 'loosened belt switch' and also lower the pressure shaft that will enable it to move backward and also separate the belt from the heated roller. It will certainly stop the really felt belt from high-temperature damage.
(1). Make sure constantly to oil all the bearings of the machine.
(2). On a regular basis clean the dust from all devices of the machine.
(3). If you locate dust in the circuit card as well as in the followers, taking into consideration blowing the dirt with an air gun.
(4). After a few months of use, you could find the oil storage tank vacant. Take into consideration refueling the tank prior to it disrupts operation.
(5). You can just refuel the container with 3 liters of oil at a time.
(6). Prior to starting the equipment put the gas right into the storage tank. Do not warm it yet. Prior to warming the maker up, permit the oil to move into the bottom of the tank. Wait till the temperature level reaches to inspect whether there is any kind of oil in the storage tank or otherwise.
(7). When you utilize the generator reducer, pay attention to the user's manual. After using it for a long period of time, there can be some noise.
(8). Take into consideration replacing the oil regularly. Eliminate and screws and release the oil as well as replace it with the very same quantity of oil. It's advised to change the oil after 200 hrs of functioning to make sure a continuous flow of work.
(9). If you entail the equipment in long high-temperature procedures, it could leakage a percentage of oil; do not freak out, it's rather normal.
3.Equipment Break down
There are two kinds of machine malfunction issues that occur to roller warmth press makers: non-stop working as well as quit working.
Handling of non-stop functioning breaks down:
(1). When discovering a heating blanket with the small stuff, you can clean it with a brush. If can not, you can remove it when it quits.
(2). When finding a blanket with little red stripes, you can utilize a small stone to grind it. If can not, you must send it to fix it. Yet it's hardly ever to appear such a problem.
(3). If you find the color distinction between both sides and the middle area, you can readjust the stress on both sides, or adjust the space in between the roller drum and also buried.
(4). If you discover the components are losing during functioning, you ought to attach the screw in time.
(5). If you locate the heating press with incorrect layouts, you can reduce the device.
(6). When locating the covering as well as conveyor belt drift away, you can change by hand, as well as our roller heat press device, has the automatic feature of variance modification for a blanket as well as a conveyor belt.
(7). When discovering the fabric with staining, you ought to activate the drying system to dry the material and also stay clear of the staining.
(8). When finding the material or covering stress is too strong or too little, you need to adjust the rate between units or stress device in time, ensure proper tension.
(9). When the dampness is unequal of the textile, you could readjust the pressure.
The handling of quitting working malfunction:
(1). If some sharp product right into the roller, stop it and take it out.
(2). During heat transfer, if locate textile excessive thread, and also wind right into the roller, you must quit the maker and handle it in time.
(3). When the blanket made use of for a long period of time, and the blanket too slim, home heating not constant, you must quit the machine as well as take it out to change a new one.
(1). Check screws, components, roller, axis, covering, etc often.
(2). Before running the roller warm press machine, you need to make oil for the active components
(3). Clean the maker every week.
How to safely operate the roller heat transfer machine?
Maintaining safety and security while operating a textile roller heat transfer machine is essential. When anything fails, it influences the whole manufacturing. Oftentimes, technological mistakes resulted in devastating accidents in lots of markets. Consequently, you require to take care of the safety issues as you are collaborating with a roller heat press machine.
Power the machine by making use of the OEM cord only, which is provided by the manufacturer. OEM cord is made for managing such an enormous task. If you utilize 3rd party cable and also cable television, it might not be able to handle the tons as well as create fire and also electric shock. Likewise, if the power cord or cable is damaged, contact the solution center as well as replace it with OEM accessories only.
When you need to utilize an additional power cable from 3rd party maker, see to it the complete varieties of Amps of both the added and the original power cable coincides.
If there are various other tools plugged into the wall surface outlet, make certain you do not go beyond the ampere rating of that certain electrical outlet.
There should be no clog or covering of the openings of the roller warm press device framework whatsoever. Or else, the clog will certainly cause the device to heat-up excessively and cause poor manufacturing performance.
4.Make the Equipment Steady
You have to position the maker on the steady ground to prevent more disruption while running it. If the maker is slanted to some angle, it will impact the output top quality.
Today's article is shared here, We FeiYue Digital Technology Co., Ltd mainly manages sublimation paper, inkjet printer, digital printing inks, calendering machines and accessories. If you are interested in our products, please feel free to contact us. We will reply as soon as possible. Thanks for your browsing.
Company Name: Fei Yue Digital Technology Co., Ltd
Add: No.323 Central Road, Nanjing, Jiangsu, China
Sublimation ink (also known as thermal transfer ink) is to make low-energy, easily sublimable disperse dyes into digital printing ink, print it on transfer paper, and heat it to make the image beautiful in a short time. Materials such as porcelain, metal, silk, chemical fiber cloth, etc. are very suitable for the market needs of personalized development and the requirements of environmental protection. So what should we pay attention to when using sublimation ink?
The following content
l What is special about water-based sublimation ink?
l What are the requirements for the operation of the characteristics of the sublimation ink?
l What should be paid attention to when preparing sublimation ink?
The production of water-based sublimation ink requires a very high level of nano-dispersion technology and nano-scale disperse dye paste. However, because disperse dyes are insoluble in water and extremely difficult to disperse, and the production of ultra-fine particle sublimation inks requires special dispersion equipment and nano-dispersion technology, few companies in the world have this technology. Water-based dye sublimation inks are widely used in personal desktop inkjet printers and commercial large-format photo printers, but they are mainly used for digital dye-sublimation ink transfer printing.
Sublimation ink has four color series of red, yellow, blue, and black. Printing materials include coated paper, coated paper, offset paper, and cardboard. Sublimation inks are widely used in single-sheet feed monochrome printing presses, two-color or multi-color offset presses. In addition, sublimation ink has two major product features: First, it can meet the needs of medium and high-speed printing. Second, under normal conditions, sublimation ink can ensure that there is no conjunctiva in the ink fountain of the printer for 36 hours, which greatly improves the efficiency of printing.
Tips for using sublimation ink: First, print out a sample for plate making and printing, and then put it into use. If there is not much deviation between the printing and the actual, you can confirm the plate making and printing sample manufacturing. However, because the sublimation ink is colored in the gas phase, it cannot be printed at the normal printing ratio.
First of all, under normal circumstances, it can be used directly on the machine;
Secondly, due to factors such as temperature, paper, printing speed, etc., it can be adjusted according to the following rules;
(a)To accelerate drying, mixed desiccant can be added, the amount is 0-2%;
(b)Equipped with sublimation ink dedicated to flush;
(c)Adjust the fluidity of sublimation ink, you can use #6 printing varnish, the dosage is 0-5%;
(d)Reduce the viscosity of the paper, basically, keep the fluidity unchanged, a detackifier can be used, the dosage is 0-5%;
(e)At the same time, reduce the viscosity and viscosity of the sublimation ink, add 52-94, and the dosage is 0-5%.
Nanjing Feiyue Digital Technology Co., Ltd., has many suggestions on using these products. It means that we can help you save you time and money. Therefore, whether it is sublimation ink or sublimation printer ink and Sublimation Transfer Paper, our company can give you the best experience, welcome to consult.
Sublimation coating for metal, ceramics, glass, wood…. Allows you to offer different sublimation products. Dye sublimation coating, for wood, glass, metal and many other items. Do it yourself sublimation coatings. Sublimation coating for ceramics, sublimation coating for wood, sublimation coating for mugs, sublimation coating for aluminum, sublimation coating spray and liquids. Polyester sublimation coating. Dye Sublimation Ink Coating Ceramic Wood Metal Glass. Sublimation Coating for Cotton, Dye Sublimation polyester coating, Clear sublimation coating to make any metal, plastic, wood, ceramic product sublimation ready In the most simplest explanation, sublimation is the process of imprinting your desired surface with vibrant images or text using a special sublimation printer and ink combination. We know that if you really want to offer your community, customers or friends those crisp images then understanding the need to have the right tools is important. If not, all those memories captured on camera or messages that meant something will fade over time and be forgotten. So, before being able to actually print something using the sublimation process there are a number of different things that one needs to consider. One of the most important things to remember is to coat your sublimation blank with a special sublimation coating which will embed your images into the surface permanently and with vibrant results. This process is something we have been doing for years. Our Orca Coating has become a symbol of what to look for when considering imprinting full color images on various substrates. But first, we want you to know how exactly the sublimation coating works.
Dye sublimation ink (also known as thermal transfer ink) is to make low-energy, easy-to-sublimate disperse dyes into digital printing inks, and print them on transfer paper. By heating, the images can be made beautiful in a relatively short period. Porcelain, metal, silk, chemical fiber cloth, and other materials are very suitable for the market needs of individualized development and the requirements of environmental protection. Next, we will introduce the production and application of sublimation ink.
Mainly divided into the following contents:
l Features of sublimation ink
l Application fields of sublimation ink
l How to make sublimation ink and application materials
First of all, the image transferred by the sublimation ink is bright in color and rich in layers, and its effect is comparable to printing. The difference is that the sublimation ink sublimates the heat transfer ink under high temperatures and penetrates the surface of the medium. After sublimation, The image can be formed. Therefore, no glue film will be formed on the surface of the medium, and the image will not fall off or crack, and it has strong light resistance and will not fade for a long time. In addition, the sublimation ink is to print the sublimation ink on special paper. By heating, the image can be produced on exquisite porcelain, metal, silk, chemical fiber cloth, and other materials in a short time to achieve photo-level The quality, vivid colors, clear images, and long-term preservation are very suitable for the market needs of personalized development.
In the field of advertising display, sublimation ink can be used for the mass printing of banners and banners. For light industrial products: sublimation inks play an extremely important role in printing (shoes, hats, boxes, bags, umbrellas, ties), clothing accessories, ribbon printing, and other professional fields. In addition, in the field of product manufacturing, such as ceramics, cups, plates, tiles (with acrylic drying paint on the surface), and craft products, keychains, couple cups, mobile phone covers, pillows, etc. are also inseparable from the intense color of sublimation ink. Finally, sublimation inks are also suitable for fabric pattern transfer in the clothing processing industry, such as fabric printing and dyeing, sportswear, swimwear, non-woven fabrics, T-shirts, etc.
Dye sublimation ink is a kind of thermal transfer ink. This process is to print the ink on paper and then transfer it to the substrate. According to the sublimation characteristics of the dye, after the sublimation ink encounters high temperature, the sublimation of the ink is inside the substrate instead of on the surface. Under certain conditions of temperature, pressure, and time, the ink sublimates into a gas phase and transfers it from the printed paper to the fabric (such as sportswear, non-woven bags, clothing, handicrafts, layered metal, etc.). The gas-phase sublimation and diffusion effect enters the interior of the fabric to achieve the purpose of coloring, and there is no hand feeling after printing.
In addition, the material needed for this sublimation is ink, and the sublimation ink is also called thermal transfer ink, which is to make low-energy, easy-to-sublimate disperse dyes into digital printing inks and print them on transfer paper. By heating, the image can be filled into exquisite porcelain, metal, silk, chemical fiber cloth, and other materials in the shortest time, which is very suitable for the market needs of personalized development and the requirements of environmental protection.
Nanjing Feiyue Digital Technology Co., Ltd. is a high-quality development group with a strong technical force, providing users with high-quality products, complete solutions, and first-class technical service companies. The main products are sublimation ink, Dye sublimation ink, sublimation Printer, and so on. If you want to know more about the use of sublimation ink and Sublimation Transfer Paper, please consult our company.