Dye sublimation printing is one of the most underrated techniques for product decoration. While it may not be applicable for certain surfaces, this process fills many unique niches in the promotional printing market and is the ideal choice for printing on polyester fabrics and polyester resin coated products. Ink is designed to deliver enhanced performance on different print-head.Sublimation inks are made from high purity Low energy disperse dyes. Thus they offer excellent print-head performance and extended nozzle life. Also, the range of best sublimation ink is available for use with different types of sublimation papers. These Ink are fine-tuned to offer excellent release, vivid color, reduced cocking, long shelf life and much more. Deepest Black, Neutral Gray Tones, and High Sharpness make the Super-Sub® inks your ideal choice for your sublimation business. These inks are suitable for various applications of sublimation transfer printing. The process is distinctive in that it creates graphics by using inks – disperse dyes – in their gas form. First, graphics are printed onto transfer paper. Using a heat press, the transfer paper is then placed on the item you’re decorating. The heat allows the dried inks on the transfer paper to turn from a solid form into gas and penetrate the polyester fabrics. When heated, the polymers in the polyester encourage the inks to bond, which creates permanent graphics that are fully embedded into the material.
Rollerl heat transfer machines are commonly used machines for sublimation printing. Large heat press machines are not very cheap, so they need to be maintained and operated correctly. Please see some tips shared below.
What is a roller heat transfer machine?
It's a sublimation roller heat transfer machine with a running roller and bottom conveying that has a simultaneous tooth that attaches both the roller and also bottom ironing cloth to ensure regular operation.
The machine has a three-meter long double-deck table with a conveyor belt near the bottom. As a result of the structure of it, publishing roll products in addition to sheet products, are done comfortably. It's an even convenient option for transferring the layout to a large piece of material.
There is a cylinder that is warmed by oil temperature level. It makes sure of high-temperature accuracy, heat conservation control system, in addition, to correct securing for the finest productions.
1. The equipment offers a step-less rate with readjusting options. And the electronic temperature level in addition to the rate controller for extra effective manufacturing.
2. It features a pneumatically-driven automatic anti-deviation gadget with a stress controlling device that readjusts the series of tension as well as the harmony of stress.
3. Its timing shutdown tool routine cooling time avoids creating damage to its really felt belt. When the operation is finished, the power-off protection feature shuts down the device.
4. If there is any type of unforeseen power failing, its protection system immediately eliminates the really felt strip from the heating roller to avoid it from burning.
5. The automatic separation system makes it very easy to divide the waste from the transfer printing paper.
6. It is furnished with a pressurized system to fulfill various working needs of a wide array of products.
7. The individual can put fabric, transfer paper, as well as protecting paper at the same time for practical transfer printing paper.
How to operate the roller heat transfer machine?
Although the design and building and construction appear complicated, running such a roller heat press machine is quite very easy. With some fundamental technological skills, anyone can operate the equipment.
At first, you need to switch on the 'power switch' which is pretty much the same as whatever machinery you are handling. The next step is to activate the 'running switch'. It permits the roller to start rolling.
After that, before you placed something on the belt to sublimate, readjust the speed governor to run the conveyor belt gradually. Additionally, change the temperature level controller to the required setting. Lastly, switch on the 'home heating button' to make everything ideal to begin functioning.
The roller will begin to warm up. During summer, it will certainly take 20 to half an hour; as well as 30 to 40 minutes in winter months. The general warm stamping temperature level is 1350; you require to change the temperature based on your project's requirements.
For the air pressure option, you require to readjust the 'pressure managing valve' as well as 'stress control shutoff' on the left and appropriate sides to guarantee ideal stress.
The tips of maintaining roller heat transfer machine
Down below are a couple of suggestions that we believe will be practical for you. Continue reading if you wish to keep your roller heater press machine comfortable.
(1). When you turn off or shut down the digital roller heat transfer machine for a very long time, pay close attention to its upkeep part. Throughout the shut-off state, the warm roller is covered with silicone oil, which may trigger the cloth to smear with plant pollen pollution.
(2). If the circumstance demands you to retire the substratum, press the 'reverse rotation' button. Press the button better to allow it to run smoothly.
(3). When the operation quits, switch on the 'timed closure' switch to allow the device to shut off after 60 mins. Within the duration, the machine will help with air conditioning.
(4). During an unforeseen power failure, be sure to press the 'stress switch' 'loosened belt switch' and also lower the pressure shaft that will enable it to move backward and also separate the belt from the heated roller. It will certainly stop the really felt belt from high-temperature damage.
(1). Make sure constantly to oil all the bearings of the machine.
(2). On a regular basis clean the dust from all devices of the machine.
(3). If you locate dust in the circuit card as well as in the followers, taking into consideration blowing the dirt with an air gun.
(4). After a few months of use, you could find the oil storage tank vacant. Take into consideration refueling the tank prior to it disrupts operation.
(5). You can just refuel the container with 3 liters of oil at a time.
(6). Prior to starting the equipment put the gas right into the storage tank. Do not warm it yet. Prior to warming the maker up, permit the oil to move into the bottom of the tank. Wait till the temperature level reaches to inspect whether there is any kind of oil in the storage tank or otherwise.
(7). When you utilize the generator reducer, pay attention to the user's manual. After using it for a long period of time, there can be some noise.
(8). Take into consideration replacing the oil regularly. Eliminate and screws and release the oil as well as replace it with the very same quantity of oil. It's advised to change the oil after 200 hrs of functioning to make sure a continuous flow of work.
(9). If you entail the equipment in long high-temperature procedures, it could leakage a percentage of oil; do not freak out, it's rather normal.
3.Equipment Break down
There are two kinds of machine malfunction issues that occur to roller warmth press makers: non-stop working as well as quit working.
Handling of non-stop functioning breaks down:
(1). When discovering a heating blanket with the small stuff, you can clean it with a brush. If can not, you can remove it when it quits.
(2). When finding a blanket with little red stripes, you can utilize a small stone to grind it. If can not, you must send it to fix it. Yet it's hardly ever to appear such a problem.
(3). If you find the color distinction between both sides and the middle area, you can readjust the stress on both sides, or adjust the space in between the roller drum and also buried.
(4). If you discover the components are losing during functioning, you ought to attach the screw in time.
(5). If you locate the heating press with incorrect layouts, you can reduce the device.
(6). When locating the covering as well as conveyor belt drift away, you can change by hand, as well as our roller heat press device, has the automatic feature of variance modification for a blanket as well as a conveyor belt.
(7). When discovering the fabric with staining, you ought to activate the drying system to dry the material and also stay clear of the staining.
(8). When finding the material or covering stress is too strong or too little, you need to adjust the rate between units or stress device in time, ensure proper tension.
(9). When the dampness is unequal of the textile, you could readjust the pressure.
The handling of quitting working malfunction:
(1). If some sharp product right into the roller, stop it and take it out.
(2). During heat transfer, if locate textile excessive thread, and also wind right into the roller, you must quit the maker and handle it in time.
(3). When the blanket made use of for a long period of time, and the blanket too slim, home heating not constant, you must quit the machine as well as take it out to change a new one.
(1). Check screws, components, roller, axis, covering, etc often.
(2). Before running the roller warm press machine, you need to make oil for the active components
(3). Clean the maker every week.
How to safely operate the roller heat transfer machine?
Maintaining safety and security while operating a textile roller heat transfer machine is essential. When anything fails, it influences the whole manufacturing. Oftentimes, technological mistakes resulted in devastating accidents in lots of markets. Consequently, you require to take care of the safety issues as you are collaborating with a roller heat press machine.
Power the machine by making use of the OEM cord only, which is provided by the manufacturer. OEM cord is made for managing such an enormous task. If you utilize 3rd party cable and also cable television, it might not be able to handle the tons as well as create fire and also electric shock. Likewise, if the power cord or cable is damaged, contact the solution center as well as replace it with OEM accessories only.
When you need to utilize an additional power cable from 3rd party maker, see to it the complete varieties of Amps of both the added and the original power cable coincides.
If there are various other tools plugged into the wall surface outlet, make certain you do not go beyond the ampere rating of that certain electrical outlet.
There should be no clog or covering of the openings of the roller warm press device framework whatsoever. Or else, the clog will certainly cause the device to heat-up excessively and cause poor manufacturing performance.
4.Make the Equipment Steady
You have to position the maker on the steady ground to prevent more disruption while running it. If the maker is slanted to some angle, it will impact the output top quality.
Today's article is shared here, We FeiYue Digital Technology Co., Ltd mainly manages sublimation paper, inkjet printer, digital printing inks, calendering machines and accessories. If you are interested in our products, please feel free to contact us. We will reply as soon as possible. Thanks for your browsing.
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Sublimation paper is a kind of paper used in the thermal transfer industry. It is mainly used on fabrics where the substrate is not pure cotton. Cotton and dark colors must be transferred with T-shirts! Sublimation paper can transfer color and gradient patterns. This kind of sublimation paper has the effect of sticking a sticker. However, even a good product has a shortcoming. So what are the disadvantages of using the sublimation paper? Here are some answers.
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Sublimation paper must use special sublimation transfer ink
Sometimes ghost images appear
Sublimation transfer fabrics are limited
The colors are different
The use of sublimation paper requires the use of special sublimation transfer inks made of disperse dyes. Under the appropriate transfer temperature, the products made of sublimation paper will be perfectly presented. Otherwise, neither can the color of the pattern transferred by the sublimation paper be realistic, nor can it show a product with good stability.
Sublimation paper transfers under a flat press, and sometimes ghosting occurs. The reason is that the sublimation paper is relatively flat during thermal transfer, and it will not bend immediately when heated under the press, and the paper and cloth can be flattened. At the moment when the hot platen is lifted during thermal transfer, the sublimation paper will be adsorbed on the upper platen together with the fabric, and then fall. At this time, the high-temperature sublimation paper falling on the fabric will cause a shifted secondary transfer, forming a light-colored ghost.
Sublimation paper is not like heat transfer, it can be hot stamped on all fabrics such as knitting, textile, nylon, non-woven fabric, and Oxford cloth. Because of the limitation of fabrics, sublimation paper is only suitable for ironing on light-colored or white polyester fabrics. The higher the polyester content of the fabric, the brighter the color of the pattern made with sublimation paper.
The effect of hot stamping on sublimation paper is not as clear as hot stamping. Heat transfer can only provide clear original documents, and the finished product can achieve the effect of photos. The color of the product made of sublimation paper is also different according to the composition of the hot-stamped fabric. Of course, the use of sublimation paper is also affected by the temperature and time of hot stamping. If the temperature of hot stamping is lower and the time is shorter, the color will be blurred.
We have been engaged in the sublimation transfer printing industry for many years and our company is well-known in the industry for its business philosophy of "customer first" and "mutual benefit and win-win". Therefore, we are confident that we can provide you with the best advice. If you want to learn more about sublimation papers or Sublimation Printer, please feel free to consult us online. We will provide you with the most intimate and best quality service. Our official website is https://www.feiyuepaper.com/.
All ways have their benefits and downsides. Understand their strengths and weaknesses to help you choose the right printing technology. The new heat press machine is one of the simplest printing tools nowadays. With a little volume and an easy operation interface, it will print out complicated and clear patterns. Offers skillfulness within the sort of material and printing surface. However，it conjointly has some shortcomings that don't seem to be usually raised. Since this can be a fresh technology, there square measure several sensible issues within the use and effective management of the machine. And there square measure many forms of shortcomings.
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The quality of the printing
The hot press will handle tiny batch printing all right, however, if you would like to use it for mass printing, then you have got to contemplate its costly value, which is restricted by special ink and power consumption. The value of high value is a lot of exquisite, stunning printing, you have got to create this trade-off. whether or not it's vinyl heat transfer or digital heat transfer, all of them need comparatively costly prices. At high temperatures, the vinyl acts as an associate adhesive, and therefore the machine can cut out a colored vinyl sheet and place it on the garment. Digital heat transfer needs special ink. The special ink permits the transfer of written style from the paper to the shirt by application of warmth and pressure. Each of those 2 common heat presses needs special printing materials.
Although the prints written by the new heat transfer machine square measure a lot of refined, the prints don't seem to be excellent. Vinyl printing will inhibit the circulation of air, and folks carrying garments generally feel stuffy and perspiring. The standard of digital heat transfer printing is comparatively not sturdy, and therefore the color might fade once continuous laundry. Printing isn't appropriate for ironing, and therefore the temperature needs square measure on the top of general printing. These needs square measure typically written on the label of the garments. The slight temperature distinction also will affect the standard of the printing, and therefore the temperature indicated within the manual cannot give you the simplest results continually. Generally, you wish to fail many times to urge the simplest temperature.
It has to be determined in line with the amount of the order, the new heat press machine can't solve all the issues. If you run a street fashion whole, then the heat transfer machine is also an associated possibility, if you're engaged in ceramic ware work, the new press could be a sensible choice.
Many customers don't perceive the printing technique, they typically don't concentrate on the printing technology and provides priority to the feel of the printing. The look, the style, the planning, and feel of the new press design square measure completely different from alternative printing technologies, like silk screen printing. Operators got to think about comprehensively to achieve a conclusion and opt for the suitable printing technology.If you want to know more about Sublimation Transfer Paper products, you can contact us at any time.