sublimation printer ink- China Suppliers Manufacturers Factory

Among several types of thermal conversion printers, the latest output of sublimation printers is the best, but its disadvantage is that it requires high printing media, which directly leads to an increase in printing costs. So let us understand the sublimation printer together.

Here is the content list:

l The advantages of sublimation printers

l Disadvantages of sublimation printers

The advantages of sublimation printers

Dye sublimation is a very special development technology, which uses heat energy to transfer pigments to the printing medium. The shade of each color is controlled by the temperature change of the print head, and it can have a maximum of 256 levels. Because the pigment is applied to the paper in the gas phase through the sublimation process, the three primary colors can merge to form a continuous color gradation. The composite color gradation can reach 24bit, and the total can reach 16 million colors, which is compared with inkjet printers. The sublimation printer is more real. Yellow, red, and blue are the three primary colors we call daily. Any other color can be combined with these three primary colors. Sublimation printers achieve multiple colors and color depths through the combination of three colors. However, in the sublimation printing process of the sublimation printer, the three colors are not printed at the same time, but one color is used each time, and the required color requirements are combined through three printings. It is for this reason that the printing medium needs to pass through the printer 3 times during the printing process, which also makes the printing process of the sublimation printer relatively slow. After three times of coloring, there is a filming process. That is, the special material on the ribbon is sublimated on the three-layer color and attached to the paper surface to form a protective film. This film can make the color more bright and vivid, and has the ability to waterproof and anti-oxidize, which greatly extends The preservation time of photos is something that inkjet printers cannot do. Since the color sublimation printer does not have the problem of ink drop diffusion, it can achieve very good resolution. Its resolution of 300×300dpi is comparable to the printing accuracy of inkjet printers of 4800×4800dpi, while the popular digital processing technology on the market The output resolution of the printer is mostly 320dpi, so the sublimation printer's output photo effect is very close to the developed ones.

Disadvantages of sublimation printers

The sublimation printer adopts temperature control, and it can only print one primary color at a time, which means that the photo paper must be input three times for each photo. So in terms of speed, the sublimation printer can only be described as slow. In the business field, black text output is the most important, but this is precisely the biggest weakness of the sublimation printer because it is a mixture of four colors (cyan, magenta, yellow and black) solid pigments, so black The purity is very low. In addition, sublimation printers are relatively delicate and sensitive to dust, and the temperature is extremely high during work, especially when printing continuously.

Nanjing Feiyue Digital Technology Co., Ltd. is a high-tech industrial company specializing in digital printing technology and equipment R&D, production, sales, and service support. Our company has an independent research and development center, an overall printing program training base, a product display center, and after-sales service center, etc. to provide customers with one-stop service.

Print the dye sublimation ink onto the transfer paper. You print the sublimation ink to a ream of transfer paper. The ink will rapidly form a solid. Step #3. Utilize the roller for sublimation. The transfer paper is positioned facing a bolt of synthetic fabric. The two items are directed into a sublimation roller. Dye Sublimation Inks (Sawgrass & Siser) - Heat Transfer WarehouseThese are the best sublimation inks in the industry they are custom made by SawGrass to match and give you maximum output and color vibrancy for your sublimation printer. We sale sublimation inks for legacy printers Ricoh 3110 and Ricoh 7100. We stock sublimation inks for Sawgrass SG400 and SG800 and for future Sawgrass sublimation printers. Built from the ground up to serve the unique needs of businesses of all sizes, Epson dye sublimation printers are engineered to offer a combination of reliable operation, exceptional quality and blazing fast print output to help your business grow. Dye Sublimation Paper .In aqueous dye sublimation ink, water is the solvent in which the pigments and other ingredients are suspended, and the water will typically make up 30-95% of the weight of the ink. The dye particles make up 1-10% of the solution, and must have a melting point of 200 degrees Celsius or higher. 5% to 40% of the solution may be a co-solvent such . Essentially, the process uses heat to turn water-based inks (which are in the solid phase at the time) into gases which bond with polyester and other polymer materials. This process specifically dyes the polymer molecules with the water-based inks.

Dye sublimation printers don’t yet have the capability to print using white ink, so you’ll need to make sure you’re printing on white or light-colored items. Even with that limitation, the color gamut is still fantastic. Mimaki, for example, has introduced yellow and pink fluorescent inks that can be used as individual spot colors or blended to make a more fluorescent tone of any color. Dye sublimation is THE process for printing on all things polyester. That’s because the gaseous state of the ink results in a completely washable, smooth image that’s fully embedded into the material. Plus, the quality is high resolution consisting of vivid, vibrant colors. The alternative process of UV printing is not effective on polyester fabric items. On polyester coated hard goods, UV prints can feel more textured and look like a label or sticker. With dye sublimation, the texture isn’t rigid or crusty and there’s no threat of scraping or scratching a print. The ink is fixed on the polyester fabric by sublimation at high temperatures. The combination of ink and machine technologies achieves cost-effective and eco-conscious direct sublimation printing. Sublimation transfer printing is also available on polyester fabrics with vivid and clear colors. Several black inks are offered to produce subtle differences in shades of black.

With sublimation, you are limited to white and light-colored polyester fabrics or polyester coated hard surfaces. Sublimation does not work with cotton or other fabrics. You cannot just go to the store and grab a mug or other item and sublimate on it, it must have a polymer coating that allows for the sublimation process. Heat transfer paper can be used on virtually any fabric: polyester, cotton, blends, nylon and more. You can also decorate hard surface items without a polymer coating. There are very few limitations on what you can transfer to with heat transfer paper. Durability & Feel or “Hand” of the Image Since sublimation happens when the polyester fabric is dyed, you won’t feel the image on the shirt or surface. It has a very light hand. Additionally, it is more durable than heat transfer paper and will not crack like a heat transfer paper design eventually would. Since heat transfer paper leaves an image on top of the garment, you will be able to feel the design on the shirt. Heat transfer paper can vary in the feel or “hand” of the design depending on a multitude of factors including the type or brand of heat transfer paper used and whether a RIP software or a T.Seal finishing sheet has been utilized. Depending on the type of heat transfer paper that you use, you may need to “weed” or cut and trim your design before transferring it on to your substrate. There are no inkjet self-weeding transfer papers on the market. However, there are some self-weeding options for laser heat transfer paper. For heat transfer, there are two-step self-weeding transfer papers on the market. No cutting or weeding is involved with sublimation. Since only the areas of the paper that have sublimation ink on them are sublimated onto the garment or substrate, there’s no weeding or cutting involved.