Sublimation ink is to print the sublimation ink on special paper. By heating, the image can be made on exquisite porcelain, metal, silk, chemical fiber cloth, and other materials in the shortest time, with photo-level quality, vivid colors, and images. It is clear and can be stored permanently. Sublimation ink is very suitable for the market needs of personalized development, such as photo studios, scenic spots, souvenirs, handicrafts, clothing printing, printing and dyeing factory proofing, large-scale digital inkjet printing systems, color image heat transfer banners, advertising flags, etc., are widely used in photo machines and sublimation banner machines. So how should we understand the sublimation ink?
The content includes the following:
l What are the specific requirements for dye sublimation ink preparation?
l How to operate the sublimation ink process to print hard objects?
l How to operate the dye sublimation ink process to print fabrics?
Different from other inks, sublimation inks need to transfer the color to the object through high temperatures to show the original color. The color printed on the transfer paper at first is not the final color, and it takes a certain period of high temperature to show the original color. Therefore, the surrounding air temperature should be kept in compliance with the conditions during use. In addition, sublimation ink must be equipped with special paper for dye sublimation. The sublimation special paper can evenly absorb the sublimation ink, and can completely release the absorbed sublimation ink from the paper under high-temperature conditions, and transfer the color to the surface of the transfer object.
(a) Install the continuous ink supply system dedicated to the sublimation of "Painting Mania" and check whether the nozzles are normal;
(b) Turn on the dedicated ironing machine, and set the control panel parameters to the appropriate temperature or time according to the type of transferred item. Different sublimation ink equipment has different parameters for different transferred items, so you should combine it with yourself. Experience selection, testing, equipment preheating, and at the same time adjusting the pressure knob to make the pressure of the plate reach the best state;
(c) Sublimation ink transfer articles are evenly sprayed with a sublimation coating, which can be dried naturally in a sealed and clean environment, or you can choose a suitable temperature and time in the oven to accelerate the drying of the coating. In short, the coating must also be resistant to high temperatures of;
(d) Finally, use the printer to output the image. The image must be mirrored and dry for a few minutes after output.
The sublimation ink process is different from printing hard objects with sublimation ink. After printing the fabric with sublimation ink and drying for a few minutes, you need to lay the fabric to be transferred flat on the machine, and then print the image face down and place it on the fabric. Finally, press the joystick of the ironing machine, pressing it at a time. After a certain period, pull the rocker and quickly take out the sublimation ink transfer paper, and finally take out the printed finished fabric.
With much experience in digital imaging, sublimation, heat transfer printing, and other decorating techniques, Nanjing Feiyue Digital Technology Co., Ltd., has many suggestions on using these products. If you want to know more about the use of sublimation ink and Sublimation Transfer Paper, please consult our company.
Rollerl heat transfer machines are commonly used machines for sublimation printing. Large heat press machines are not very cheap, so they need to be maintained and operated correctly. Please see some tips shared below.
What is a roller heat transfer machine?
It's a sublimation roller heat transfer machine with a running roller and bottom conveying that has a simultaneous tooth that attaches both the roller and also bottom ironing cloth to ensure regular operation.
The machine has a three-meter long double-deck table with a conveyor belt near the bottom. As a result of the structure of it, publishing roll products in addition to sheet products, are done comfortably. It's an even convenient option for transferring the layout to a large piece of material.
There is a cylinder that is warmed by oil temperature level. It makes sure of high-temperature accuracy, heat conservation control system, in addition, to correct securing for the finest productions.
1. The equipment offers a step-less rate with readjusting options. And the electronic temperature level in addition to the rate controller for extra effective manufacturing.
2. It features a pneumatically-driven automatic anti-deviation gadget with a stress controlling device that readjusts the series of tension as well as the harmony of stress.
3. Its timing shutdown tool routine cooling time avoids creating damage to its really felt belt. When the operation is finished, the power-off protection feature shuts down the device.
4. If there is any type of unforeseen power failing, its protection system immediately eliminates the really felt strip from the heating roller to avoid it from burning.
5. The automatic separation system makes it very easy to divide the waste from the transfer printing paper.
6. It is furnished with a pressurized system to fulfill various working needs of a wide array of products.
7. The individual can put fabric, transfer paper, as well as protecting paper at the same time for practical transfer printing paper.
How to operate the roller heat transfer machine?
Although the design and building and construction appear complicated, running such a roller heat press machine is quite very easy. With some fundamental technological skills, anyone can operate the equipment.
At first, you need to switch on the 'power switch' which is pretty much the same as whatever machinery you are handling. The next step is to activate the 'running switch'. It permits the roller to start rolling.
After that, before you placed something on the belt to sublimate, readjust the speed governor to run the conveyor belt gradually. Additionally, change the temperature level controller to the required setting. Lastly, switch on the 'home heating button' to make everything ideal to begin functioning.
The roller will begin to warm up. During summer, it will certainly take 20 to half an hour; as well as 30 to 40 minutes in winter months. The general warm stamping temperature level is 1350; you require to change the temperature based on your project's requirements.
For the air pressure option, you require to readjust the 'pressure managing valve' as well as 'stress control shutoff' on the left and appropriate sides to guarantee ideal stress.
The tips of maintaining roller heat transfer machine
Down below are a couple of suggestions that we believe will be practical for you. Continue reading if you wish to keep your roller heater press machine comfortable.
(1). When you turn off or shut down the digital roller heat transfer machine for a very long time, pay close attention to its upkeep part. Throughout the shut-off state, the warm roller is covered with silicone oil, which may trigger the cloth to smear with plant pollen pollution.
(2). If the circumstance demands you to retire the substratum, press the 'reverse rotation' button. Press the button better to allow it to run smoothly.
(3). When the operation quits, switch on the 'timed closure' switch to allow the device to shut off after 60 mins. Within the duration, the machine will help with air conditioning.
(4). During an unforeseen power failure, be sure to press the 'stress switch' 'loosened belt switch' and also lower the pressure shaft that will enable it to move backward and also separate the belt from the heated roller. It will certainly stop the really felt belt from high-temperature damage.
(1). Make sure constantly to oil all the bearings of the machine.
(2). On a regular basis clean the dust from all devices of the machine.
(3). If you locate dust in the circuit card as well as in the followers, taking into consideration blowing the dirt with an air gun.
(4). After a few months of use, you could find the oil storage tank vacant. Take into consideration refueling the tank prior to it disrupts operation.
(5). You can just refuel the container with 3 liters of oil at a time.
(6). Prior to starting the equipment put the gas right into the storage tank. Do not warm it yet. Prior to warming the maker up, permit the oil to move into the bottom of the tank. Wait till the temperature level reaches to inspect whether there is any kind of oil in the storage tank or otherwise.
(7). When you utilize the generator reducer, pay attention to the user's manual. After using it for a long period of time, there can be some noise.
(8). Take into consideration replacing the oil regularly. Eliminate and screws and release the oil as well as replace it with the very same quantity of oil. It's advised to change the oil after 200 hrs of functioning to make sure a continuous flow of work.
(9). If you entail the equipment in long high-temperature procedures, it could leakage a percentage of oil; do not freak out, it's rather normal.
3.Equipment Break down
There are two kinds of machine malfunction issues that occur to roller warmth press makers: non-stop working as well as quit working.
Handling of non-stop functioning breaks down:
(1). When discovering a heating blanket with the small stuff, you can clean it with a brush. If can not, you can remove it when it quits.
(2). When finding a blanket with little red stripes, you can utilize a small stone to grind it. If can not, you must send it to fix it. Yet it's hardly ever to appear such a problem.
(3). If you find the color distinction between both sides and the middle area, you can readjust the stress on both sides, or adjust the space in between the roller drum and also buried.
(4). If you discover the components are losing during functioning, you ought to attach the screw in time.
(5). If you locate the heating press with incorrect layouts, you can reduce the device.
(6). When locating the covering as well as conveyor belt drift away, you can change by hand, as well as our roller heat press device, has the automatic feature of variance modification for a blanket as well as a conveyor belt.
(7). When discovering the fabric with staining, you ought to activate the drying system to dry the material and also stay clear of the staining.
(8). When finding the material or covering stress is too strong or too little, you need to adjust the rate between units or stress device in time, ensure proper tension.
(9). When the dampness is unequal of the textile, you could readjust the pressure.
The handling of quitting working malfunction:
(1). If some sharp product right into the roller, stop it and take it out.
(2). During heat transfer, if locate textile excessive thread, and also wind right into the roller, you must quit the maker and handle it in time.
(3). When the blanket made use of for a long period of time, and the blanket too slim, home heating not constant, you must quit the machine as well as take it out to change a new one.
(1). Check screws, components, roller, axis, covering, etc often.
(2). Before running the roller warm press machine, you need to make oil for the active components
(3). Clean the maker every week.
How to safely operate the roller heat transfer machine?
Maintaining safety and security while operating a textile roller heat transfer machine is essential. When anything fails, it influences the whole manufacturing. Oftentimes, technological mistakes resulted in devastating accidents in lots of markets. Consequently, you require to take care of the safety issues as you are collaborating with a roller heat press machine.
Power the machine by making use of the OEM cord only, which is provided by the manufacturer. OEM cord is made for managing such an enormous task. If you utilize 3rd party cable and also cable television, it might not be able to handle the tons as well as create fire and also electric shock. Likewise, if the power cord or cable is damaged, contact the solution center as well as replace it with OEM accessories only.
When you need to utilize an additional power cable from 3rd party maker, see to it the complete varieties of Amps of both the added and the original power cable coincides.
If there are various other tools plugged into the wall surface outlet, make certain you do not go beyond the ampere rating of that certain electrical outlet.
There should be no clog or covering of the openings of the roller warm press device framework whatsoever. Or else, the clog will certainly cause the device to heat-up excessively and cause poor manufacturing performance.
4.Make the Equipment Steady
You have to position the maker on the steady ground to prevent more disruption while running it. If the maker is slanted to some angle, it will impact the output top quality.
Today's article is shared here, We FeiYue Digital Technology Co., Ltd mainly manages sublimation paper, inkjet printer, digital printing inks, calendering machines and accessories. If you are interested in our products, please feel free to contact us. We will reply as soon as possible. Thanks for your browsing.
Company Name: Fei Yue Digital Technology Co., Ltd
Add: No.323 Central Road, Nanjing, Jiangsu, China
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Suitable for comma blade coater、air knife coater、bent blade coater In order to better meet customer needs, our chemicals can also be customized, According to the customer's machine, coating method to adjust the formula. There are a few compelling reasons why you might want to search for the best sublimation printers instead of choosing between the many different models of inkjet and laser printers currently available. The first work case has to do with quality and convenience: Perhaps you simply want to buy a dye sublimation printer because you’re primarily interested in owning the best portable printer that can quickly and conveniently produce 4 x 6-inch glossy color photos of your digital images. For many of you, it’s quite possible that you’ve never even heard of sublimation (or dye sublimation) printers before, in which case you might be wondering: How does a dye sublimation printer work, and how does it differ, say, from the process inkjet printers use to create images and prints? Essentially, during the printing process, heat is applied to the three layers of solid ink dye (cyan, magenta and yellow) in the dye sub printer’s ink cartridge. On traditional dye subs, the layers of ink are also the same size as the paper. There’s an additional layer, as well, which contains the material used for a clear protective coating that’s put on at the end of the process. Once a section of the ink is heated, the three dyes are vaporized into gas and are transferred to the paper. The clear coating is then applied and the process is complete. However, sublimation printing can also be used to transfer photographic images onto fabric, like t-shirts, and hard materials, like specially manufactured ceramic mugs. To do this kind of dye sub printing, you first create a graphic or photo and produce a dye sub print (which is printed in reverse) onto transfer paper. Once the ink is dry on the transfer paper, the photo or graphic can then be transferred on to an object by heating it. Heat is applied to the dye sub ink dye, at which point they’re vaporized and transferred to an object. So, when you buy a sublimation printer, you’ll want to be clear on what you’ll be using it for and how often. Then, look at the various printer features and capabilities to narrow the focus of your search.