Sublimation ink is to print thesublimation ink on special paper. By heating, the image can be made on exquisite porcelain, metal, silk, chemical fiber cloth, and other materials in the shortest time, with photo-level quality, vivid colors, and images. It is clear and can be stored permanently. Sublimation ink is very suitable for the market needs of personalized development, such as photo studios, scenic spots, souvenirs, handicrafts, clothing printing, printing and dyeing factory proofing, large-scale digital inkjet printing systems, color image heat transfer banners, advertising flags, etc., are widely used in photo machines and sublimation banner machines. Below we will mainly introduce the advantages of sublimation ink.
The content includes the following:
l The characteristics of sublimation ink can reflect its advantages
l Comparison of the advantages of sublimation ink and thermal transfer ink
l What are the advantages of sublimation ink transfer products?
Sublimation inks are mostly formulated with disperse dyes for textiles. Disperse dyes are widely used in textile printing and dyeing due to their saturated colors and good weather resistance. So far, sublimation links are still one of the main raw materials in the printing and dyeing industry. The traditional textile printing and dyeing industry has serious environmental pollution problems in the process of dyeing with dispersed pigments, and it is not suitable for small batch production. Sublimation inks are very useful.
Through the comparison of the two, it is not difficult to see that the dye sublimation ink has complete chromatogram, bright color, good color strength, colorfastness, washing degree above 4.5, good ink fluency, no toxic side effects, no pollution, and environmental protection.
In addition, the image transferred by thermal transfer ink is colorful and rich in layers, and its effect is comparable to printing. The difference with sublimation ink is that thermal transfer is to sublime the thermal transfer ink under high temperature, penetrate the surface of the medium, and sublime. After that, the image can be formed. Therefore, no glue film will be formed on the surface of the medium, and the image will not fall off or crack, and it has strong light resistance and will not fade for a long time.
The sublimation ink transfer printing process has rich patterns, bright colors, ever-changing, small color difference, good reproducibility, and the image will not fall off, crack and fade, and is abrasion-resistant and light-resistant, so the sublimation ink transfer products are more The advantages of durability. Excellent ink balance, clear dot restoration, fast complete fixation, and stable on-board. It can achieve the effect of designing patterns and is suitable for mass wholesale production. The sublimation ink transfer process is processed by a heat transfer machine (heat and pressure) to transfer the exquisite pattern on the transfer film to the surface of the product, and the ink layer and the product after forming. The surface melt into one body, which is vivid and beautiful, which greatly improves the grade of the product. Products that have been maturely developed using thermal transfer technology include clothes, cloth bags, hats, pillows, mousepads, coasters, pennants, mirror boxes, etc. hundreds of products.
Nanjing Feiyue Digital Technology Co., Ltd. The company is well-known in the industry with the business philosophy of "customer first" and "mutual benefit and win-win". So, if you have any doubts and puzzles about the sublimation ink and Sublimation Transfer Paper, don’t hesitate to ask. We have the confidence to offer you high quality, to satisfy with your requirements well.
Most sublimation inks are water-based, and water-based sublimation inks can be used in various small-format desktop printers and large-format photo printers. The advantage is that it can be transferred to different media, not just paper. Many different media can be transferred; the disadvantage is that the operating procedures are more troublesome and the price is higher. Next, we talk about the shortcomings of water-based sublimation inks:
The main contents are:
Product overview of sublimation ink
Product shortcomings of sublimation ink
The main production areas and advantages of sublimation
Sublimation ink, it is to print the thermal transfer ink on the transfer medium, then heat transfer to the target medium, and heat to fix the color. The thickness of the thermal transfer paper is 45-55 grams, and the cost is reduced by reducing the thickness of the thermal transfer paper and the transfer voltage. Mainly used for heating transfer printing products. sublimation ink can be heated by a heat transfer machine to print patterns and text on other products, so it is one of the indispensable materials in the heat transfer industry.
The production of water-based sublimation ink requires a higher level of nano-dispersion technology and nano-level disperse dye paste. Because disperse dyes are insoluble in water and very difficult to disperse, special dispersing equipment and nano-dispersing technology are needed to produce ultra-fine particle sublimation inks, and few companies in the world have this technology. Water-based dye sublimation inks are widely used in personal desktop inkjet printers and commercial large format photo machines, mainly for digital dye-sublimation transfer printing.
In addition, since dye sublimation ink is a printing consumable, it is very important to choose high-quality and low price dye sublimation ink. For example, a desktop printer only costs more than 300 yuan, and a liter of ink may cost 400 to 800 yuan, and a set of ink may even cost 6 to 7,000 yuan. Therefore, if the choice is not good, the ink you buy seems to be more expensive than the printer.
Dye sublimation inks are mainly produced in the United States and South Korea. American dye sublimation inks and Korean dye sublimation inks have bright colors. The patterns of American dye sublimation inks and Korean dye sublimation inks printed on paper are light and clear and are heated and transferred by a heat transfer machine. After that, the image is clear and the color reproduction is high, which is also the advantage of imported sublimation ink. In addition, due to the high density of transfer ink, it is easy to block the printer nozzle, and imported sublimation ink can avoid this phenomenon.
Nanjing Feiyue Digital Technology Co., Ltd. is a high-tech industrial company specializing in digital printing technology and equipment R&D, production, sales, and service support. If you have any questions about sublimation ink, we welcome you to consult our company.If you want to know more about sublimation coating machine products, please feel free to contact us.
A heat press is also called a bonding machine. According to the different heat pressing media, it can be divided into soldering, ACF (anisotropic conductive tape), ACP (anisotropic conductive glue), TBF (hot melt adhesive film). It is suitable for the connection of FPC (flexible circuit board), HSC (zebra paper), TAB and LCD, and PCB. So what is the principle and function of the heat press? The following is a detailed introduction.
Here is the content list:
l Principle of heat press machine
l Features of heat press machine
Pulse heating principle, due to the special design of the welding head surface of the heat press, the resistance of the welding surface is very small, and the current will pass through the cross-section with the smallest resistance. By continuously changing the voltage and adjusting the current level, it quickly heats up through the welding head. The titanium alloy indenter of the hot press ensures even temperature, rapid heating, and long service life. The pressure head is specially designed with an adjustable level to ensure that the components are evenly pressed. The temperature is numerically controlled, clear, and precise. Equipped with a digital pressure gauge, the pressure range can be preset.
1. The heat press uses pulse heating technology, with precise temperature control, and the temperature sampling frequency is 0.1s.
2. The diversified working modes of the heat press include a single working platform, rotating working platform, left and right movable platform, etc.
3. The temperature of the hot press is controlled by multi-stage heating and has a real-time temperature curve display. Its mechanism is a silicone tape index mechanism, providing accurate alignment is due to the CCD vision system
4. Large-capacity program pre-stored.
5. Touch operation interface, protected by program password.
The function of the rotary heat-press
roll-to-roll or piece-by-piece processing
The rotary heat press can be rolled or processed and transferred piece by piece. Very suitable for printing roll cloth, cloth tape or umbrella cloth, etc.
File the oil drum to 100% (save 30% of the power)
Uniform heating element temperature, no color difference in heat transfer mode.
100% seamless tube roll
The inside and outside of the drum of the heat press are precision lathes, and the outside part of the drum is finely polished and plated with iron Buddha to ensure the same temperature at each point. Optional single-layer roller and double-layer roller, double-layer roller heating is more uniform, transmission effect without color difference, saving 30%-40%. The stainless steel heating tube directly heats the oil layer, and the temperature can be raised to 200 degrees in 45 minutes.
-Lycra material circulation
-Polyamide-swimming and surfing suit
-100% polyester fiber (stretch)-bicycle, running, hockey wear
Sports and functional textiles
Curtains, blinds, cushions, table covers, towel cleaners, etc.
Banner banner felt game machine home textile
Ceramic metal plate snowboard mug
If you want to know more, you can consult our company. Nanjing Feiyue Digital Technology Co., Ltd. is a high-tech industrial company specializing in digital printing technology and equipment R&D, production, sales, and service support.
Rollerl heat transfer machines are commonly used machines for sublimation printing. Large heat press machines are not very cheap, so they need to be maintained and operated correctly. Please see some tips shared below.
What is a roller heat transfer machine?
It's a sublimation roller heat transfer machine with a running roller and bottom conveying that has a simultaneous tooth that attaches both the roller and also bottom ironing cloth to ensure regular operation.
The machine has a three-meter long double-deck table with a conveyor belt near the bottom. As a result of the structure of it, publishing roll products in addition to sheet products, are done comfortably. It's an even convenient option for transferring the layout to a large piece of material.
There is a cylinder that is warmed by oil temperature level. It makes sure of high-temperature accuracy, heat conservation control system, in addition, to correct securing for the finest productions.
1. The equipment offers a step-less rate with readjusting options. And the electronic temperature level in addition to the rate controller for extra effective manufacturing.
2. It features a pneumatically-driven automatic anti-deviation gadget with a stress controlling device that readjusts the series of tension as well as the harmony of stress.
3. Its timing shutdown tool routine cooling time avoids creating damage to its really felt belt. When the operation is finished, the power-off protection feature shuts down the device.
4. If there is any type of unforeseen power failing, its protection system immediately eliminates the really felt strip from the heating roller to avoid it from burning.
5. The automatic separation system makes it very easy to divide the waste from the transfer printing paper.
6. It is furnished with a pressurized system to fulfill various working needs of a wide array of products.
7. The individual can put fabric, transfer paper, as well as protecting paper at the same time for practical transfer printing paper.
How to operate the roller heat transfer machine?
Although the design and building and construction appear complicated, running such a roller heat press machine is quite very easy. With some fundamental technological skills, anyone can operate the equipment.
At first, you need to switch on the 'power switch' which is pretty much the same as whatever machinery you are handling. The next step is to activate the 'running switch'. It permits the roller to start rolling.
After that, before you placed something on the belt to sublimate, readjust the speed governor to run the conveyor belt gradually. Additionally, change the temperature level controller to the required setting. Lastly, switch on the 'home heating button' to make everything ideal to begin functioning.
The roller will begin to warm up. During summer, it will certainly take 20 to half an hour; as well as 30 to 40 minutes in winter months. The general warm stamping temperature level is 1350; you require to change the temperature based on your project's requirements.
For the air pressure option, you require to readjust the 'pressure managing valve' as well as 'stress control shutoff' on the left and appropriate sides to guarantee ideal stress.
The tips of maintaining roller heat transfer machine
Down below are a couple of suggestions that we believe will be practical for you. Continue reading if you wish to keep your roller heater press machine comfortable.
(1). When you turn off or shut down the digital roller heat transfer machine for a very long time, pay close attention to its upkeep part. Throughout the shut-off state, the warm roller is covered with silicone oil, which may trigger the cloth to smear with plant pollen pollution.
(2). If the circumstance demands you to retire the substratum, press the 'reverse rotation' button. Press the button better to allow it to run smoothly.
(3). When the operation quits, switch on the 'timed closure' switch to allow the device to shut off after 60 mins. Within the duration, the machine will help with air conditioning.
(4). During an unforeseen power failure, be sure to press the 'stress switch' 'loosened belt switch' and also lower the pressure shaft that will enable it to move backward and also separate the belt from the heated roller. It will certainly stop the really felt belt from high-temperature damage.
(1). Make sure constantly to oil all the bearings of the machine.
(2). On a regular basis clean the dust from all devices of the machine.
(3). If you locate dust in the circuit card as well as in the followers, taking into consideration blowing the dirt with an air gun.
(4). After a few months of use, you could find the oil storage tank vacant. Take into consideration refueling the tank prior to it disrupts operation.
(5). You can just refuel the container with 3 liters of oil at a time.
(6). Prior to starting the equipment put the gas right into the storage tank. Do not warm it yet. Prior to warming the maker up, permit the oil to move into the bottom of the tank. Wait till the temperature level reaches to inspect whether there is any kind of oil in the storage tank or otherwise.
(7). When you utilize the generator reducer, pay attention to the user's manual. After using it for a long period of time, there can be some noise.
(8). Take into consideration replacing the oil regularly. Eliminate and screws and release the oil as well as replace it with the very same quantity of oil. It's advised to change the oil after 200 hrs of functioning to make sure a continuous flow of work.
(9). If you entail the equipment in long high-temperature procedures, it could leakage a percentage of oil; do not freak out, it's rather normal.
3.Equipment Break down
There are two kinds of machine malfunction issues that occur to roller warmth press makers: non-stop working as well as quit working.
Handling of non-stop functioning breaks down:
(1). When discovering a heating blanket with the small stuff, you can clean it with a brush. If can not, you can remove it when it quits.
(2). When finding a blanket with little red stripes, you can utilize a small stone to grind it. If can not, you must send it to fix it. Yet it's hardly ever to appear such a problem.
(3). If you find the color distinction between both sides and the middle area, you can readjust the stress on both sides, or adjust the space in between the roller drum and also buried.
(4). If you discover the components are losing during functioning, you ought to attach the screw in time.
(5). If you locate the heating press with incorrect layouts, you can reduce the device.
(6). When locating the covering as well as conveyor belt drift away, you can change by hand, as well as our roller heat press device, has the automatic feature of variance modification for a blanket as well as a conveyor belt.
(7). When discovering the fabric with staining, you ought to activate the drying system to dry the material and also stay clear of the staining.
(8). When finding the material or covering stress is too strong or too little, you need to adjust the rate between units or stress device in time, ensure proper tension.
(9). When the dampness is unequal of the textile, you could readjust the pressure.
The handling of quitting working malfunction:
(1). If some sharp product right into the roller, stop it and take it out.
(2). During heat transfer, if locate textile excessive thread, and also wind right into the roller, you must quit the maker and handle it in time.
(3). When the blanket made use of for a long period of time, and the blanket too slim, home heating not constant, you must quit the machine as well as take it out to change a new one.
(1). Check screws, components, roller, axis, covering, etc often.
(2). Before running the roller warm press machine, you need to make oil for the active components
(3). Clean the maker every week.
How to safely operate the roller heat transfer machine?
Maintaining safety and security while operating a textile roller heat transfer machine is essential. When anything fails, it influences the whole manufacturing. Oftentimes, technological mistakes resulted in devastating accidents in lots of markets. Consequently, you require to take care of the safety issues as you are collaborating with a roller heat press machine.
Power the machine by making use of the OEM cord only, which is provided by the manufacturer. OEM cord is made for managing such an enormous task. If you utilize 3rd party cable and also cable television, it might not be able to handle the tons as well as create fire and also electric shock. Likewise, if the power cord or cable is damaged, contact the solution center as well as replace it with OEM accessories only.
When you need to utilize an additional power cable from 3rd party maker, see to it the complete varieties of Amps of both the added and the original power cable coincides.
If there are various other tools plugged into the wall surface outlet, make certain you do not go beyond the ampere rating of that certain electrical outlet.
There should be no clog or covering of the openings of the roller warm press device framework whatsoever. Or else, the clog will certainly cause the device to heat-up excessively and cause poor manufacturing performance.
4.Make the Equipment Steady
You have to position the maker on the steady ground to prevent more disruption while running it. If the maker is slanted to some angle, it will impact the output top quality.
Today's article is shared here, We FeiYue Digital Technology Co., Ltd mainly manages sublimation paper, inkjet printer, digital printing inks, calendering machines and accessories. If you are interested in our products, please feel free to contact us. We will reply as soon as possible. Thanks for your browsing.
Company Name: Fei Yue Digital Technology Co., Ltd
Add: No.323 Central Road, Nanjing, Jiangsu, China