In the beginning, the sublimation paper used in the sublimation technology of heat transfer can only rely on imports. The technology has been developed rapidly after being introduced to the country. However, most of the domestic manufacturers of sublimation paper have insufficient technology, and the equipment is relatively backward, and can only produce low-to-medium grades. Sublimation paper is used for production that does not require high sublimation transfer printing. For the higher-requirement sublimation transfer printing, it is necessary to use relatively high-priced imported paper. The main reason is that the transfer rate of domestic sublimation paper production is low. The drying speed of the sublimation paper after printing ink directly determines the efficiency of the sublimation transfer. The fast-drying speed can make the user convenient to use, can facilitate continuous printing, and improve the delivery speed. Usually, after sublimation paper is printed with water-based ink, it relies on the coated water-absorbing material and base paper to absorb the moisture in the ink, to achieve the goal of drying. The drying performance of the sublimation paper is mainly related to the coating formula and the water absorption of the base paper. So how is sublimation paper made? Here are some answers.
Here is the content list:
l The manufacturing method of quick-drying sublimation paper.
l Two printing methods for sublimation paper.
l The advantages of sublimation paper.
Sublimation paper is the method of using inkjet paper without adhesion film on the surface of the substrate, so the hand feeling and visual effect of the pattern of sublimation paper are far better than ordinary ink and transfer paper. The heat transfer products made of sublimation paper have the advantages of color, no fading, no cracks, good air permeability, etc., which have become popular products in the world today. Newspapers such as photo banners, street light flags, ribbons, handbags, luggage, sea bags, wall charts, double flags, clothing, tiles, glass, etc. made of sublimation paper stand out in the fierce market competition.
To make quick-drying sublimation paper, it is necessary to choose base paper with strong water resistance. First, apply a sublimation transfer ink-retaining coating on the front side of the base paper. Then, a coating that is beneficial to improve the water absorption of the paper is coated on the back of the base paper. The size of the back coating is water + surfactant or water + starch + surfactant. The quality of the surfactant is percentage is between 0.5% and 5%, and the mass percentage of starch is between 0.5% and 3%.
There are two printing methods for sublimation paper, one is sublimation transfer printing and the other is thermosetting transfer printing. The sublimation method of sublimation paper refers to the printing of the color paste produced by thermally sublimated disperse dyes into printing paper by screen or gravure and then transferring the pattern on the printing paper to the required medium. The heat-set transfer method of sublimation paper refers to the use of thermosetting ink (also known as hot melt glue) to make a plate with a gravure plate and then print it into a printing paper by a thermal transfer paper printer, and then transfer the pattern on the printing paper to the product. The two printing methods of sublimation paper have obvious differences in application. The heat-set transfer method of sublimation paper is mainly used on chemical fiber fabrics and hard materials coated with thermal transfer coating. The sublimation transfer method of sublimation paper is mainly Applied to pure cotton products. The difference in the texture of the two sublimation paper printing methods is that the original texture of the material is not changed after the heat-set transfer, and the hand feel and look are good. After the sublimation transfer method, a layer of jelly is formed on the surface of the attachment, which has a poor hand feeling and is airtight.
Sublimation paper needs to use sublimation ink. Dye sublimation ink (also known as thermal transfer ink) is a digital ink made of low energy consumption and easy sublimation disperse dyes, which can be printed on sublimation paper. Through heating, the image can be made into exquisite porcelain, metal, silk, chemical fiber cloth, and other materials in the shortest time, which is very suitable for the personalized development needs of the market and environmental protection. Sublimation paper is suitable for cloth, leather, metal, wood, ceramics, glass, plexiglass, PVC board, etc. The characteristic of sublimation paper is that the transfer image is bright in color, rich in layers, and the effect is equivalent to printing.
Our official website is https://www.feiyuepaper.com/. If you are engaged in sublimation paper-related work or want to learn more about our company, you can communicate with us on the website. Our cost-effective products are well received by everyone.If you want to know more about Sublimation Printer and Sublimation Transfer Paper, please feel free to contact us.
China Competitive Price Calendar Press Rotary Textile Heat Transfer .China Competitive Price Calendar Press Rotary Textile Heat Transfer Fabric Sublimation Roller Printing Machine, Find details about China Full Oil Fast Roll Heat Press Machine, Roll to Roll Heat Transfer Printing Machine from Competitive Price Calendar Press Rotary Textile Heat Transfer Fabric Sublimation. A rotary printing press is a printing press in which the images to be printed are curved around a cylinder. Printing can be done on various substrates, including paper, cardboard, and plastic. Substrates can be sheet feed or unwound on a continuous roll through the press to be printed and further modified if required (e.g. die cut, overprint varnished, embossed). A heat press is a machine that presses a design onto a material. The machine uses high temperatures and heavy pressure to embed the design onto the material permanently. For professionals especially, these machines are highly recommended instead of using irons. Irons cannot reach the high temperatures and pressure that a heat press machine can . All calender rotary heat press machine wholesalers & calender rotary heat press machine manufacturers come from members. We doesn't provide calender rotary heat press machine products or service, please contact them directly and verify their companies info carefully. Heat Transfer Machine,rotary heat transfer machine,heat transfer press .Heat Transfer Machine Heat transfer include the Manual heat press machine,cup heat press ,plate heat press machine,.their function was using different pyrography after heating and pressing on the cotton, linen, fiber and fabric. Also can do screen printing mortar foaming process such as heat treatment, can also will heat the color code and portrait photo, landscape press on the porcelain plate .
Most sublimation inks are water-based, and water-based sublimation inks can be used in various small-format desktop printers and large-format photo printers. The advantage is that it can be transferred to different media, not just paper. Many different media can be transferred; the disadvantage is that the operating procedures are more troublesome and the price is higher. Next, we talk about the shortcomings of water-based sublimation inks:
The main contents are:
Product overview of sublimation ink
Product shortcomings of sublimation ink
The main production areas and advantages of sublimation
Sublimation ink, it is to print the thermal transfer ink on the transfer medium, then heat transfer to the target medium, and heat to fix the color. The thickness of the thermal transfer paper is 45-55 grams, and the cost is reduced by reducing the thickness of the thermal transfer paper and the transfer voltage. Mainly used for heating transfer printing products. sublimation ink can be heated by a heat transfer machine to print patterns and text on other products, so it is one of the indispensable materials in the heat transfer industry.
The production of water-based sublimation ink requires a higher level of nano-dispersion technology and nano-level disperse dye paste. Because disperse dyes are insoluble in water and very difficult to disperse, special dispersing equipment and nano-dispersing technology are needed to produce ultra-fine particle sublimation inks, and few companies in the world have this technology. Water-based dye sublimation inks are widely used in personal desktop inkjet printers and commercial large format photo machines, mainly for digital dye-sublimation transfer printing.
In addition, since dye sublimation ink is a printing consumable, it is very important to choose high-quality and low price dye sublimation ink. For example, a desktop printer only costs more than 300 yuan, and a liter of ink may cost 400 to 800 yuan, and a set of ink may even cost 6 to 7,000 yuan. Therefore, if the choice is not good, the ink you buy seems to be more expensive than the printer.
Dye sublimation inks are mainly produced in the United States and South Korea. American dye sublimation inks and Korean dye sublimation inks have bright colors. The patterns of American dye sublimation inks and Korean dye sublimation inks printed on paper are light and clear and are heated and transferred by a heat transfer machine. After that, the image is clear and the color reproduction is high, which is also the advantage of imported sublimation ink. In addition, due to the high density of transfer ink, it is easy to block the printer nozzle, and imported sublimation ink can avoid this phenomenon.
Nanjing Feiyue Digital Technology Co., Ltd. is a high-tech industrial company specializing in digital printing technology and equipment R&D, production, sales, and service support. If you have any questions about sublimation ink, we welcome you to consult our company.If you want to know more about sublimation coating machine products, please feel free to contact us.
Rollerl heat transfer machines are commonly used machines for sublimation printing. Large heat press machines are not very cheap, so they need to be maintained and operated correctly. Please see some tips shared below.
What is a roller heat transfer machine?
It's a sublimation roller heat transfer machine with a running roller and bottom conveying that has a simultaneous tooth that attaches both the roller and also bottom ironing cloth to ensure regular operation.
The machine has a three-meter long double-deck table with a conveyor belt near the bottom. As a result of the structure of it, publishing roll products in addition to sheet products, are done comfortably. It's an even convenient option for transferring the layout to a large piece of material.
There is a cylinder that is warmed by oil temperature level. It makes sure of high-temperature accuracy, heat conservation control system, in addition, to correct securing for the finest productions.
1. The equipment offers a step-less rate with readjusting options. And the electronic temperature level in addition to the rate controller for extra effective manufacturing.
2. It features a pneumatically-driven automatic anti-deviation gadget with a stress controlling device that readjusts the series of tension as well as the harmony of stress.
3. Its timing shutdown tool routine cooling time avoids creating damage to its really felt belt. When the operation is finished, the power-off protection feature shuts down the device.
4. If there is any type of unforeseen power failing, its protection system immediately eliminates the really felt strip from the heating roller to avoid it from burning.
5. The automatic separation system makes it very easy to divide the waste from the transfer printing paper.
6. It is furnished with a pressurized system to fulfill various working needs of a wide array of products.
7. The individual can put fabric, transfer paper, as well as protecting paper at the same time for practical transfer printing paper.
How to operate the roller heat transfer machine?
Although the design and building and construction appear complicated, running such a roller heat press machine is quite very easy. With some fundamental technological skills, anyone can operate the equipment.
At first, you need to switch on the 'power switch' which is pretty much the same as whatever machinery you are handling. The next step is to activate the 'running switch'. It permits the roller to start rolling.
After that, before you placed something on the belt to sublimate, readjust the speed governor to run the conveyor belt gradually. Additionally, change the temperature level controller to the required setting. Lastly, switch on the 'home heating button' to make everything ideal to begin functioning.
The roller will begin to warm up. During summer, it will certainly take 20 to half an hour; as well as 30 to 40 minutes in winter months. The general warm stamping temperature level is 1350; you require to change the temperature based on your project's requirements.
For the air pressure option, you require to readjust the 'pressure managing valve' as well as 'stress control shutoff' on the left and appropriate sides to guarantee ideal stress.
The tips of maintaining roller heat transfer machine
Down below are a couple of suggestions that we believe will be practical for you. Continue reading if you wish to keep your roller heater press machine comfortable.
(1). When you turn off or shut down the digital roller heat transfer machine for a very long time, pay close attention to its upkeep part. Throughout the shut-off state, the warm roller is covered with silicone oil, which may trigger the cloth to smear with plant pollen pollution.
(2). If the circumstance demands you to retire the substratum, press the 'reverse rotation' button. Press the button better to allow it to run smoothly.
(3). When the operation quits, switch on the 'timed closure' switch to allow the device to shut off after 60 mins. Within the duration, the machine will help with air conditioning.
(4). During an unforeseen power failure, be sure to press the 'stress switch' 'loosened belt switch' and also lower the pressure shaft that will enable it to move backward and also separate the belt from the heated roller. It will certainly stop the really felt belt from high-temperature damage.
(1). Make sure constantly to oil all the bearings of the machine.
(2). On a regular basis clean the dust from all devices of the machine.
(3). If you locate dust in the circuit card as well as in the followers, taking into consideration blowing the dirt with an air gun.
(4). After a few months of use, you could find the oil storage tank vacant. Take into consideration refueling the tank prior to it disrupts operation.
(5). You can just refuel the container with 3 liters of oil at a time.
(6). Prior to starting the equipment put the gas right into the storage tank. Do not warm it yet. Prior to warming the maker up, permit the oil to move into the bottom of the tank. Wait till the temperature level reaches to inspect whether there is any kind of oil in the storage tank or otherwise.
(7). When you utilize the generator reducer, pay attention to the user's manual. After using it for a long period of time, there can be some noise.
(8). Take into consideration replacing the oil regularly. Eliminate and screws and release the oil as well as replace it with the very same quantity of oil. It's advised to change the oil after 200 hrs of functioning to make sure a continuous flow of work.
(9). If you entail the equipment in long high-temperature procedures, it could leakage a percentage of oil; do not freak out, it's rather normal.
3.Equipment Break down
There are two kinds of machine malfunction issues that occur to roller warmth press makers: non-stop working as well as quit working.
Handling of non-stop functioning breaks down:
(1). When discovering a heating blanket with the small stuff, you can clean it with a brush. If can not, you can remove it when it quits.
(2). When finding a blanket with little red stripes, you can utilize a small stone to grind it. If can not, you must send it to fix it. Yet it's hardly ever to appear such a problem.
(3). If you find the color distinction between both sides and the middle area, you can readjust the stress on both sides, or adjust the space in between the roller drum and also buried.
(4). If you discover the components are losing during functioning, you ought to attach the screw in time.
(5). If you locate the heating press with incorrect layouts, you can reduce the device.
(6). When locating the covering as well as conveyor belt drift away, you can change by hand, as well as our roller heat press device, has the automatic feature of variance modification for a blanket as well as a conveyor belt.
(7). When discovering the fabric with staining, you ought to activate the drying system to dry the material and also stay clear of the staining.
(8). When finding the material or covering stress is too strong or too little, you need to adjust the rate between units or stress device in time, ensure proper tension.
(9). When the dampness is unequal of the textile, you could readjust the pressure.
The handling of quitting working malfunction:
(1). If some sharp product right into the roller, stop it and take it out.
(2). During heat transfer, if locate textile excessive thread, and also wind right into the roller, you must quit the maker and handle it in time.
(3). When the blanket made use of for a long period of time, and the blanket too slim, home heating not constant, you must quit the machine as well as take it out to change a new one.
(1). Check screws, components, roller, axis, covering, etc often.
(2). Before running the roller warm press machine, you need to make oil for the active components
(3). Clean the maker every week.
How to safely operate the roller heat transfer machine?
Maintaining safety and security while operating a textile roller heat transfer machine is essential. When anything fails, it influences the whole manufacturing. Oftentimes, technological mistakes resulted in devastating accidents in lots of markets. Consequently, you require to take care of the safety issues as you are collaborating with a roller heat press machine.
Power the machine by making use of the OEM cord only, which is provided by the manufacturer. OEM cord is made for managing such an enormous task. If you utilize 3rd party cable and also cable television, it might not be able to handle the tons as well as create fire and also electric shock. Likewise, if the power cord or cable is damaged, contact the solution center as well as replace it with OEM accessories only.
When you need to utilize an additional power cable from 3rd party maker, see to it the complete varieties of Amps of both the added and the original power cable coincides.
If there are various other tools plugged into the wall surface outlet, make certain you do not go beyond the ampere rating of that certain electrical outlet.
There should be no clog or covering of the openings of the roller warm press device framework whatsoever. Or else, the clog will certainly cause the device to heat-up excessively and cause poor manufacturing performance.
4.Make the Equipment Steady
You have to position the maker on the steady ground to prevent more disruption while running it. If the maker is slanted to some angle, it will impact the output top quality.
Today's article is shared here, We FeiYue Digital Technology Co., Ltd mainly manages sublimation paper, inkjet printer, digital printing inks, calendering machines and accessories. If you are interested in our products, please feel free to contact us. We will reply as soon as possible. Thanks for your browsing.
Company Name: Fei Yue Digital Technology Co., Ltd
Add: No.323 Central Road, Nanjing, Jiangsu, China