Digital printing technology has developed rapidly. Therefore, it is an industry that integrates multiple industries. we can see screen printing factory now can provide digital printing, and sign shops also are able to offer apparel. We see that this type of industry adaptation has occurred with the emergence of eco-solvent printers, and now we can see this in dye-sublimation printers.
What is dye sublimation printing?
Dye sublimation transfer is to use an inkjet printer equipped with transfer ink to print an image on sublimation transfer paper in mirror reversal mode, and then heat it to about 230℃ by heat press calandra. The dispersed sublimation ink on sublimation transfer paper will penetrate into the carrier in the form of vaporization, so that the color of the image on the paper can be vividly transferred to fashion textiles, home decorations, banners, mugs, metals and other materials.
Advantages of dye sublimation printing
High-quality Print Output:
The main advantage of the sublimation printer lies in the photo-level print quality.
Unique coating function:
The coating layer is a unique function of the dye sublimation paper. Since the sublimation printer is mainly used to print photo-level images, image printed on coated transfer paper, the overall color feeling will be brighter and more vivid. It also has the functions of waterproof and anti-oxidation.
Seldom block print heads:
Dye sublimation printing machine does not have the problem of ink drop spreading like UV, DTG, and the printing accuracy is very high. There are no ink dots, and there will be no nozzle clogging problem with thermal transfer ink, as we all know, sublimation ink use dispersed water-based ink, no need use white ink, keep daily maintenance, print heads seldom get clogging.
Of course, it also has limitations. Dye sublimation transfer printing only works with polyester-based fabrics. No work for 100% cotton! This is because the ink only binds to polyester material. Besides, sublimation print is a dye process, therefore it's perfect result on light color substates.
What you need pay attention to when sublimation printing?
1. Have a clean working environment:
1). The sublimation paper should be kept clean and free of dust, fingerprints, oil, etc.;
2). Ensure fabric etc substrates clean and free from dirt, debris, oil and other dirt;
2. Heat transfer temperature:
The heat transfer temperature varies based on different materials, heat press device, and the temperature of heat press area. Do not blindly pursue the higher or (the lower, the better) heat transfer temperature. Generally, the temperature is between 170°C and 240°C.
3. Heat transfer pressure:
The heat transfer pressure should be adjusted to the most appropriate level. If the pressure is too large, it is easy to damage the printed product. If it is too small, it cannot achieve better transfer effect. After adjusting to the best hot stamping pressure, the pressure adjustment should be locked to avoid changes in mass production.
4. Heat transfer time:
The transfer speed should be determined according to the specific substrates. Generally, the faster the speed, the higher the production efficiency.
Nanjing Fei Yue Paper is professional sublimation printing solution supplier, learn more you can talk with us directly.
Sublimation coating for metal, ceramics, glass, wood…. Allows you to offer different sublimation products. Dye sublimation coating, for wood, glass, metal and many other items. Do it yourself sublimation coatings. Sublimation coating for ceramics, sublimation coating for wood, sublimation coating for mugs, sublimation coating for aluminum, sublimation coating spray and liquids. Polyester sublimation coating. Dye Sublimation Ink Coating Ceramic Wood Metal Glass. Sublimation Coating for Cotton, Dye Sublimation polyester coating, Clear sublimation coating to make any metal, plastic, wood, ceramic product sublimation ready In the most simplest explanation, sublimation is the process of imprinting your desired surface with vibrant images or text using a special sublimation printer and ink combination. We know that if you really want to offer your community, customers or friends those crisp images then understanding the need to have the right tools is important. If not, all those memories captured on camera or messages that meant something will fade over time and be forgotten. So, before being able to actually print something using the sublimation process there are a number of different things that one needs to consider. One of the most important things to remember is to coat your sublimation blank with a special sublimation coating which will embed your images into the surface permanently and with vibrant results. This process is something we have been doing for years. Our Orca Coating has become a symbol of what to look for when considering imprinting full color images on various substrates. But first, we want you to know how exactly the sublimation coating works.
Sublimation ink is to print the thermal transfer ink on the transfer medium, then heat transfer to the target medium, and heat to fix the color. Most sublimation inks are water-based, and water-based sublimation inks can be used in various small-format desktop printers and large-format photo printers. The advantage is that it can be transferred to different media, not just paper. So how should we understand the sublimation ink?
The following content
What are the requirements for the sublimation ink transfer process
Which objects can the sublimation ink mainly transfer to
What is the difference between sublimation ink and thermal transfer ink
Sublimation ink is a kind of water-based ink. Different from other inks, dye sublimation inks need to transfer the color to the object through high temperatures to show the original color. At first, the color printed on the transfer paper was not the final color. But will show the original color after a period of high temperature. Moreover, sublimation ink is highly suitable for sublimation special paper. Sublimation special paper can not only absorb the sublimation ink evenly, but also completely release the absorbed sublimation ink from the paper under high-temperature conditions, and finally transfer the color to the surface of the transfer material. Although ordinary printing paper can also complete the transfer, the transfer speed, that is, the hue of the transferred item is slightly worse than that of sublimation paper.
The thermal transfer process can also refer to the sublimation ink suitable for the transfer of cloth and the surface of hard objects that have been coated. The fabric is mainly polyester and polyester cotton, and the hard objects are resistant to high temperatures, such as film, metal, glass, porcelain, porcelain cups, PVC, etc... As long as the sublimation ink transfer materials are resistant to high temperatures, they can be used with thermal transfer coatings. Layers can be transferred through a dedicated ironing machine to complete the image transfer.
Through the comparison of the two, we can easily see that sublimation ink has many advantages, mainly including complete chromatogram, bright color, good color strength, good color fastness, washing degree above 4.5, good ink fluency, no toxic side effects, Pollution-free, environmentally friendly and professional.
In addition, the image transferred by thermal transfer ink is not only colorful, but also rich in layers, and its effect is comparable to printing. Different from sublimation ink, a thermal transfer is to sublime the thermal transfer ink at high temperature and penetrate the medium, the surface after sublimation can form an image. Therefore, no glue film will be formed on the surface of the medium. Therefore, the printed image will not only not fall off or crack, but also has strong light resistance and can keep the color for a long time.
Do you have more questions about dye sublimation ink or dye-sublimation transfer ink? Welcome to consult Nanjing Feiyue Digital Technology Co., Ltd., Our staff are highly trained to provide you with the most valuable information to make the best buying decisions for you.If you want to know more UV DTF Printer products, please feel free to contact us.
The application of sublimation transfer paper is very wide, such as mugs, hats, scarves, printing, textiles and other industries. Before entering the dye sublimation industry and buying dye sublimation, you must understand the dye sublimation paper. The following five steps will take you quickly to understand the sublimation paper.
1.What is Sublimation Transfer Paper?
Sublimation transfer paper is a special paper specially used for dye sublimation printing. It is made of paper substrates generally based on plain paper. The special paint added to the paper can hold the dye sublimation ink.
2.How to Use Sublimation Paper?
First of all, you need to select the picture to be printed, and then select the sublimation paper to be printed on a large or small gram. Use the printer to print the pattern on the sublimation paper. After the ink is dry, you can choose a heat press for transfer. Put the sublimation paper on the fabric (usually polyester fabric), select the temperature and time, and the transfer is completed.
3. Which Side of The Sublimation Paper is on The Right Side of The Print?
When deciding which side to print on the dye sublimation transfer paper, it is important to print the design on the bright white side. You will find that the color looks pale on the sublimation paper. This is completely normal, not the appearance of the finished printer. Once transferred to your media, your colors will come to life! Compared with transfer printing, another advantage of sublimation is a larger color range.
4. Why Can't Sublimation Transfer Paper be Used on All Printers?
There is a reason for the recommended paper type that comes with the printer, because different papers do different things. Not just because of the way the sublimation paper is constructed, all printers can use it. Printers come with recommended paper types for a reason, For sublimation paper, it is this kind of paper that can maintain the printing effect on the page. The sublimation ink becomes a gas, which is then pressed into paper to form permanent, highly detailed marks.
The fact is that many printers do not have printer heads or ink cartridge options available for the sublimation process. As a result, not all printers can handle it.
5. Can The Sublimation Transfer Paper be Reused?
No matter which type you use, you cannot reuse inkjet sublimation transfer paper. Although using sublimation paper, you may find some ink remaining on the paper, but this is not enough to produce high-quality printing paper. When using transfer paper, the heat of the iron will melt the plastic lining on the paper, thereby transferring the ink and the plastic on the paper to the fabric. This will not be reused.
6. How does Sublimation Transfer Printing Job?
Sublimation doesn't make use of any kind of fluid while doing so. Inks heated up from their solid-state on the sublimation paper, convert straight to a gas. It is a printing method that bonds to poly fibres, as well as due to the fact that the poly fibers have actually been heated up, the pores broaden. These open pores after that allow the gas into them, which after that integrates to the textile itself, before resuming its solid-state. This makes the ink component of the fibers themselves, instead of just a layer printed on the top.
7. What Are the Steps of Utilizing Dye Sublimation Transfer Paper to make a Tee shirts?
Sublimation is a two-step process. To start with, you need to print your layout onto the sublimation paper, utilizing specialist sublimation dyes. The image would certainly require to be mirrored, yet do not worry about that, It does that for you when you position your order, so all you need to do is create your design as you want it to look when it's completed.
After that you require to press the style from your paper onto your tee (or fabric or surface area). This is done making use of a heat press which uses either heat as well as stress, or heat and also a vacuum cleaner. Once pressed, just get rid of the transfer paper, as well as voila, your tee shirt is printed.
8. Does Inkjet Sublimation Transfer Paper Transfer onto Dark Textile?
Sublimation is ideal matched to white or light-coloured fabric bases. You can use it on darker shades, nevertheless, it will certainly impact your colours. White ink is not made use of in sublimation printing. White parts of the layout continue to be unprinted which reveals the base colour of the textile.
The advantage of sublimation over warmth transfer printing is that there is a much wider range of colours. This means that you can publish your history colour onto the material instead of make use of a various coloured fabric, and also because of the advanced printing techniques, the product would certainly feel precisely the exact same.
9. Is Warm Sublimation Transfer Paper Roll Conscious Humidity in The Air?
Sublimation paper holds a massive quantity of dampness and also damp air is not terrific for it. Direct exposure to moist air triggers the sublimation paper to absorb it like a sponge. This results in image blood loss, unequal transfers as well as colour moving.
Heat transfer paper is also sensitive to moisture. The inkjet or laser printing is much more prone to dotting and colour blood loss if there is too much moisture in the paper, and as this kind of printing uses a movie, as opposed to being textureless, you may locate that the transfer is not level, or curls or peels at the edges.
10. How To Get The Most Effective Arise from Digital Sublimation Transfer Paper
Recognizing the clinical response to "What is sublimation paper?" isn't enough to get terrific outcomes with this printing approach. You additionally require to understand a bit concerning how to pick the appropriate materials and printer, in addition to how to correctly transfer and also care for your new things.
If your sublimation paper of choice offers directions that vary from those listed below, proceed and also adhere to the supplier's guidelines. But for most sublimation paper, these suggestions will help you obtain top quality results every time.
If you're preparing your very own sublimation transfer job, you could wonder what is sublimation paper made use of for when it comes to products.
Well, similar to sublimation paper itself makes use of a polyester coating to record the ink, your printable materials must also include polyester or an additional polymer. Fortunately, polymers are just one of the most usual and flexible products available.
Polyester tee shirts are very easy to locate as well as make an excellent canvas for sublimation paper. You can also discover things like cups, precious jewelry, coasters, and also more that feature a poly-coating. Every one of these items are great candidates for printing with sublimation paper.
After printing your photo on the textile sublimation transfer paper, you can start the transfer procedure. That is where your warm press is available in.
For a lot of brand names of sublimation paper, you'll require to warm your press to 375 to 400 degrees. However, this can differ, so see to it to ascertain the items you've chosen for your project.
To prepare your printing surface, press for three to 5 secs to release excess dampness and also get rid of creases. After that, securely put your sublimation paper, image side down. Place Teflon or parchment paper in addition to the sublimation paper.
Relying on your specific task, you'll most likely need to allow the transfer process for 30 to 120 secs. As soon as the transfer is complete, though, you wish to eliminate the project from the warmth press as swiftly as possible.
To keep your sublimation transfer project looking wonderful for as long as feasible, you'll want to follow some simple care instructions.
Given that heat is such an important part of the transfer process, you generally want to prevent applying heat to your finished task. That includes cleaning it in cool water and preventing contact with irons, dishwashing machines, and more. You should additionally maintain the moment your job remains in water to a minimum.
If you can, such as with a tee shirt, turn your task inside-out before cleaning. It will help the style last even much longer.
We Nanjing Fei Yue Digital is a company specializing in sublimation printing equipment and materials. We provide the best quality product in a affordable price. If you are looking for a partner and are interested in our products, please feel free to contact us.
Company Name: Fei Yue Digital Technology Co., Ltd
Add: No.323 Central Road, Nanjing, Jiangsu, China