Sublimation ink is a kind of thermal transfer ink. This process is to print the ink on paper and then transfer it to the substrate. According to the sublimation characteristics of the dye, after the sublimation ink encounters high temperature, the sublimation of the ink is inside the substrate instead of on the surface. Under certain conditions of temperature, pressure, and time, the sublimation ink is sublimated into a gas phase and transferred from the printed paper to the fabric (such as sportswear, non-woven bags, clothing, handicrafts, layered metal, etc.), enters into the fabric through gas-phase sublimation and diffusion, to achieve the purpose of coloring, and there is no hand feeling after printing. The following will focus on the topic of what is sublimation ink.
The main contents are as follows
l Offset printing characteristics of sublimation ink
l The scope of application of the thermal transfer process
l How to use sublimation ink and matters needing attention
Sublimation inks are available in red, yellow, blue, and black series. The printing materials include coated paper, coated paper, offset paper, and cardboard. The scope of application of sublimation ink is mainly suitable for single-sheet paper feeding single-color presses, two-color or multi-color offset printing presses. In addition, the sublimation ink has two major product characteristics: First, it can meet the needs of medium and high-speed printing. Second, under normal circumstances, it can ensure that there is no conjunctiva in the ink fountain of the printer for 36 hours.
Tips for the use of sublimation ink: print out a small sample for plate-making and printing before use. If the deviation is not large, then confirm the sample manufacture for plate-making and printing. Because the sublimation ink is colored in the gas phase, it cannot be printed at a normal printing ratio.
The thermal transfer process can also refer to the sublimation ink suitable for the transfer of cloth and the surface of hard objects that have been coated. The fabric is mainly polyester and polyester cotton, and the hard objects are resistant to high temperatures, such as film, metal, glass, porcelain, porcelain cups, PVC, etc. As long as the sublimation ink transfer materials are resistant to high temperatures, they can be used with thermal transfer coatings. Layers can be transferred through a dedicated ironing machine to complete the image transfer.
First of all, under normal circumstances, it can be used directly on the machine;
Secondly, due to factors such as temperature, paper, printing speed, etc., it can be adjusted according to the following rules;
(a)To accelerate drying, mixed desiccant can be added, the amount is 0-2%;
(b)Equipped with special sublimation ink for indifference;
(c)Adjust the fluidity of sublimation ink, you can use #6 printing varnish, the dosage is 0-5%;
(d)Reduce the viscosity of the paper, basically keep the fluidity unchanged, a detackifier can be used, the dosage is 0-5%;
(e)At the same time, reduce the viscosity and viscosity of the sublimation ink, add 52-94, and the dosage is 0-5%.
Nanjing Feiyue Digital Technology Co., Ltd. Our company has an independent research and development center, an overall printing program training base, a product display center, and after-sales service center, etc. to provide customers with one-stop service. If you want to know more about the use of sublimation ink and Sublimation Transfer Paper, please consult our company.
To use sublimation ink, first, print the thermal transfer ink on the transfer medium, then thermally transfer it to the target medium, and finally complement the color with warm colors. Most sublimation inks are water-based, but most water-based sublimation inks are used to help small desktop printing and large-format image printing. The advantage of water-based sublimation ink is that it can be transferred to a completely different medium, not just paper. So, is the sublimation ink more conducive to our use?
Do the following articles primarily embrace:
l What special problems ought to be paid attention to once exploitation sublimation ink?
l What are the assembly processes for printing laborious objects with sublimation ink technology?
l What are the assembly processes for printing materials with sublimation ink technology?
l Which value of sublimation ink ought to I choose?
Different from alternative inks, sublimation inks ought to transfer the color to the item through warmth to point out the initial color. the color written on the paper initially isn't the ultimate color, and it takes an explicit amount of warmth to point out the initial color. Therefore, the encircling air temperature ought to be unbroken in compliance with the conditions throughout use. additionally, sublimation ink should be equipped with special paper for dye sublimation. The sublimation special paper will equally absorb the sublimation ink, and might fully unharness the absorbed sublimation ink from the paper below warmth conditions, and transfer the color to the surface of the transfer object.
(a) Install the continual ink offer system dedicated to the sublimation of "Painting Mania" and check whether or not the nozzles are normal;
(b) activate the dedicated ironing machine, and set the control board parameters to the acceptable temperature or time in step with the sort of transferred item. Different sublimation ink instrumentation has different parameters for various transferred things, and will be combined with their own expertise choice, testing, instrumentation preheating, whereas adjusting the pressure knob to create the plate pressure reach the most effective state;
(c) The surface of the sublimation ink transfer article is equally sprayed with a sublimation coating, which may be employed in dense Seal and dry naturally during clean surroundings. you'll additionally select an acceptable temperature and time within the kitchen appliance to accelerate the drying of the coating. In short, the coating should be warmth resistant;
(d) Finally, use the printer to output the image. The image should be reflected and dry for a couple of minutes once output.
Different from printing laborious objects with sublimation ink, once printing the material with sublimation ink and drying for a couple of minutes, the material to be transferred must be placed flat on the machine, and also the written image face down. place it on the material. Finally, press the joystick of the flat ironing machine and press it to the top at a time. once an explicit amount of your time, pull the joystick to quickly take away the sublimation ink paper and confiscate the written finished cloth.
Since sublimation ink could be a printing expendable, it's vital to decide on top quality and low-value sublimation ink. for instance, a desktop printer solely prices quite three hundred yuan, and a cubic decimetre of ink might price four hundred to 800 yuan, and a collection of ink might even price half dozen to seven,000 yuan. Therefore, if the selection isn't sensible, the ink you get looks to be costlier than the printer.
Nanjing Feiyue Digital Technology Co., Ltd., will assist you in many ways. Our company aims to supply glorious product with superior client service. If you want to know more about the use of sublimation ink and Sublimation Transfer Paper, please consult our company.
Thermal transfer ink, also called sublimation ink, is a kind of disperse dye ink, which belongs to water-based ink. Unlike other inks, thermal transfer ink needs to transfer the color to the object through high temperature to show the original color. The color printed on the transfer paper at first is not the final color, and the original color can only appear after the transfer. So how should we understand the sublimation ink?
The following article will cover the following
l Equipment required for the production of sublimation ink process
l Principles of sublimation ink process preparation
l What are the differences between sublimation ink and ordinary ink?
l Which channels can we learn about dye sublimation inks?
One EPSON desktop printer, one set of flat ironing machines for printing corresponding dye sublimation ink, bakeware, cup-making machine, special paper for sublimation, and special coating liquid for sublimation. The application surface can be Cloth, film, metal, glass, porcelain, porcelain cup, etc.
The sublimation phenomenon of sublimation ink at high temperature. When the temperature is high, the dye on the paper will directly change from solid to gas at high temperature, so that the color will be transferred from the sublimation paper to the surface of the article to be transferred.
Sublimation inks are water-based inks. Different from other inks, sublimation inks need to transfer the color to the object through high temperatures to show the original color. At first, the color printed on the transfer paper is not the final color. The high temperature for a certain period will show the original color. And, the sublimation ink must be equipped with special paper for sublimation. The sublimation special paper can evenly absorb the sublimation ink, and can completely release the absorbed sublimation ink from the paper under high-temperature conditions, and transfer the color to the surface of the transfer object. Ordinary printing paper can also complete the transfer, but the transfer rate, that is, the hue of the transferred article. It is slightly worse for sublimation paper.
In advertising display occasions, such as the mass printing of banners and banners, we can learn about sublimation ink visually, auditorily, and even tactilely. During the production of light industrial products, the production of printing (shoes, hats, boxes, bags, umbrellas, ties), clothing accessories, ribbon printing, and other professional fields provides us with a very important professional reference for further understanding of sublimation inks. In life, the most intuitive objects that can deepen your understanding of sublimation inks are ceramics, cups, plates, ceramic tiles (the surface needs to be coated with acrylic drying paint), and keychains, couple cups, mobile phone cases, pillows, etc. in the field of craft products. Finally, sublimation inks are also suitable for fabric pattern transfer in the clothing processing industry, such as fabric printing and dyeing, sportswear, swimsuits, non-woven fabrics, T-shirts, etc. These are also necessary for our company to continue to develop and improve sublimation inks.
Nanjing Feiyue Digital Technology Co., Ltd., focuses on develops, manufactures, and markets Sublimation Papers, Inks, Calendar Heat Press, and Wide-format Sublimation Printers for the textile, garments, and apparel industries. Of course, we are also very happy to hear feedback and suggestions from customers on products such as sublimation inks and provide better services.
It's harsh to search out the type of sublimation paper that meets your necessities. You would like to know the characteristics of every sublimation paper and therefore the choice factors that require to be thought about. You need to consider almost everything.
Here is the content list:
l Factors to contemplate once selecting sublimation paper
l Types of sublimation paper
The first is that the inking capability that the paper will hold, which determines the dimensions of the pattern you'll be able to print on this paper.
Second, the additional complicated the pattern, the heavier the burden of the sublimation paper, and therefore the smaller the mass of the sublimation paper is going to be unshapely and bent to a precise extent once pressing.
Third, heavier printing paper takes longer to print, and therefore the variety of finished merchandise written also determines the kind of sublimation transfer paper.
Fourth, you would like to contemplate the wetness of your operating surroundings. the wetness below forty-fifth is appropriate for 80gsm printing paper. this can be a comparatively soft printing paper. wetness higher than seventieth. Please select printing paper higher than 110gsm. significant quality printing paper isn't simple to induce damp.
Fifth, totally different completely different printing papers are wont to print different things.It's additionally necessary to contemplate totally different completely different printing papers that are matched with different ink locks.
Sixth, in keeping with the dimensions of the pattern, there are completely different sizes of sublimation paper. you would like to get careful information on the pattern. For patterns of surprising sizes, you will additionally customize special printing paper. At this point, you furthermore might contemplate the dimensions of your heat press.
Sublimation paper for inkjet printers, printing paper for sublimation inks appropriate for gels, appropriate for water-based inks, appropriate for arduous substrates, appropriate for soft substrates, and used for thermal transfer vinyl sublimation, appropriate for cups.Tacky Sublimation Transfer Paper，Jumbo Roll Sublimation Transfer Paper，3.2m Super Format Sublimation Paper，Roll To Roll Sublimation paper，Roll To Roll Sublimation Transfer Paper
You have learned most theoretical information, please strive for it now! whether or not it's personal DIY or mass customization production, the dye sublimation printing will bring you surprises. Please save this text so that you'll be able to sit down with it after you want it.
Nanjing Feiyue Digital Technology Co., Ltd. may be a high-tech industrial company specializing in digital printing technology and instrumentation R&D, production, sales, and repair support. the corporate is well-known within the business with the business philosophy of "customer first" and "mutual profit and win-win". Our company makes a specialty of commercialism thermal paper, thermal transfer ink, digital roller machine, digital printer, etc. Our company has an associate degree freelance analysis and development center, an associate degree overall printing program coaching base, a product show center, an after-sales service center, etc. to supply customers with one-stop service.
First of all, the review of what moisture does to dye sublimation paper. Your sublimation paper can retain an enormous amount of moisture, so revealing it to damp air is like establishing a sponge in a pool of water. Excess moisture in your paper is not a good idea as well as can cause troubles like shade shifting (colors shed accuracy), blood loss of the image, and also the irregular transfer of strong filled areas. If you can, keep your sublimation paper in a temperature as well as moisture regulated environment. If that isn't possible, attempt to stay clear of moisture relevant issues by keeping your sublimation paper sealed in a plastic bag.
If you paper is subjected to moist air as well as does take in some excess wetness, you have a number of alternatives. One is to set the paper on your press for a couple of secs. Do not push it. Just subject it to the heat. The warmth emitting from the press must assist evaporate a lot of the moisture. If you've already published a transfer you can try to save the transfer by heating it in your warm press. To eliminate the excess dampness, put the published transfer 2 ″ to 3 ″ listed below the warmth platen for 30-- 40 secs. When you do this, the result might be that the shades in the transfer show up rinsed or discolored. This is normal and also the anticipated result of shade modification for the transfer process.
As a general regulation, the optimum atmosphere for sublimation printing is one that has reduced humidity and also is sensibly cool. You might need to do some trying out to find the proper humidity as well as temperature levels for your certain climate.
1. When receiving the dye sublimation paper, the first things you need to do:
When the customer receives the dye sublimation paper roll, the customer ought to first examine from the look of the transfer paper in the transport procedure is harmed:
( 1 ). transfer paper plastic bags harmed and also loaded containers damp.
( 2 ). carton severe deformation, paper roll decreased.
( 3 ). product packaging container opening, leak transfer paper, etc. may influence the inkjet printing, such a transfer paper should take photos rejected.
2. Problems when the dye sublimation paper is used for printing:
( 1 ). print a good transfer paper, attempt to do rehearsal storage space.
( 2 ). print an excellent transfer paper, you can put a loosened plastic bag roll up after the upright, plastic bags open up to promote the transfer of water in the paper to the air volatile.
( 3 ). The published paper is preferably kept in a low humidity atmosphere (moisture ≤ 55% RH; temperature 15-30 ° C), which promotes the dissipation of wetness in the transfer paper.
( 4 ). Publish a good digital dye sublimation paper, the basic demands in an hour after the transfer, attempt to save 5 hours later on after the transfer, up until it can be moved to dry after drying out if there is no dry to move, Dampness at heats will end up being a heavy steam interference transfer effect, making the aerosol, color and so forth. To make certain that each batch of pattern drying out level near to the very same shade. (Moving promptly after publishing will certainly lead to a decline in the transfer price).
3. When storing dye sublimation paper roll, the most suitable environment :
(1). Sealed and stored
Adhesive sublimation transfer paper is specially developed for the sublimation transfer printing of elastic fabrics, which adds a binder to the coating. The transfer paper coating can be bonded to the fabric during thermal transfer, so as to avoid printing defects caused by the slippage of the paper and fabric during thermal transfer. A large amount of data indicates that the adhesive sublimation transfer paper without printing is not suitable for long-term exposure to the air. Because the flow of air is easy to sublime, the moisture in the transfer paper evaporates, and the loss of moisture will reduce its viscosity. Therefore, the viscous sublimation transfer paper must be sealed and stored, and the original plastic bag should be sealed and stored as soon as possible.
(2). Place in a cool place
Due to the viscosity of the sticky dye sublimation paper, it will be severely affected by the environment, especially the environmental humidity. Therefore, in the case of more water, the viscosity of the viscous sublimation transfer paper is greater. If there is less water, its viscosity will be less. According to this feature of the viscous sublimation transfer paper, this kind of high-selling sublimation transfer paper should be placed in a cool place when there are no used products. Do not place it in the sun, nor place it in an environment where the wind and wind conditions are too good. This will reduce its viscosity due to the evaporation or volatilization of water.
(3). Avoid storing in damp places
Sublimation paper is mainly used in combination with ink, so inkjet sublimation paper cannot be stored in a dark and humid place. Otherwise, the coloring ability of the ink will decrease when it is used again later. Moreover, it is prone to a large amount of water vapor when placed in a damp place. In severe cases, the material of the sublimation paper will melt, so that it cannot be used normally in the future.
(4). Avoid strong light
Sublimation paper is obviously different from ordinary paper. It is difficult for ordinary paper to have a big impact when exposed to strong light. However, if the sublimation paper is exposed to the sun, cracks will appear on the surface, and the material coating will fall off after a long time. The white sublimation paper is not too serious and can be used reluctantly, but the situation shown by the colored sublimation paper will be especially obvious.
(5). Keep away from fire
Under high temperature conditions, the pattern on the sublimation paper will melt. Because the adhesion of the pattern is mainly maintained by ink, it must be kept away from the fire source, and try not to store it in a room with a high temperature. When not in use, it can be sealed and stored in a cloth bag at a higher level. Do not directly contact the space to maintain the use effect of the sublimation paper.
The purchase of regular sublimation paper can have a good use effect, but it needs to be properly stored after the purchase to maintain its original shape. Otherwise, even if the quality of the sublimation paper is not well preserved, the quality will gradually deteriorate over time, and even serious coating peeling will occur. It should be stored in a dry but not high temperature room as far as possible without direct contact with the air.
We Nanjing Fei Yue Digital is a company specializing in sublimation printing equipment and materials. We provide the best quality product in a affordable price. If you are looking for a partner and are interested in our products, please feel free to contact us.
Company Name: Fei Yue Digital Technology Co., Ltd
Add: No.323 Central Road, Nanjing, Jiangsu, China
Although there are many advantages ofdye-sublimation printers, in fact,dye-sublimation printers also have disadvantages. So what are the disadvantages of dye-sublimation printers? Let us take a look at it next.
Here is the content list:
lPrinting speed is slow
lNot suitable for text printing
lNarrow print format
lThe use environment is very demanding
lHigher purchase costs and consumables
Since the dye-sublimation printer prints the three primary colors of red, yellow and blue in cycles, each time the dye-sublimation printer prints a color, the paper has to go back and forth in the printing channel. Therefore, to complete a printing task, it needs to go through the paper three times. The film needs to be added again. Therefore, the efficiency of dye-sublimation printers is much slower than that of inkjet printing. The speed of traditional color printing is almost three times faster than that of dye-sublimation printers. In addition, dye-sublimation printers cannot increase the printing speed by reducing the printing resolution. This makes the dye-sublimation printer unsuitable for applications that often require continuous printing, and prevents it from achieving greater development in the commercial field.
Since the sublimation printer mixes solid pigments of four colors including black for printing when printing text, its black purity is very low and cannot be compared with jet printing. Therefore, the sublimation printer is not suitable for printing. The purpose of text printing.
At present, most ordinary dye-sublimation printers only have the output capacity of 4×6 inches (A6 format), which is just the size of ordinary photos. Compared with the jetted A4 or even A3 format, the dye-sublimation printer still has a big gap. The larger-format dye-sublimation printers are not only expensive, but the consumables are also very expensive, which is not suitable for popular users.
Dye-sublimation printers are very sensitive to dust. If dust enters the print head or ribbon, the print quality is likely to have a serious impact, such as forming a long white thin line, causing the entire photo to be scrapped. In addition, dye-sublimation printers also have high requirements for working temperature. If they work continuously for a long time, the color accuracy may be affected due to poor heat dissipation.
At present, an ordinary dye-sublimation printer costs about 1,000 yuan, which is still a lot more expensive than the price of an ordinary household color inkjet printer of only about 300 or 400 yuan. Secondly, because the current dye-sublimation printers are also slightly more consumables than the inkjet printers, for example, printing a 6-inch photo, the cost price of each photo using inkjet printing is about 2.5 yuan, while the cost price of dye sublimation printing is about 3 yuan (including printer depreciation, ink, ribbon, and photographs). However, due to the large difference in the price of printing consumables, the cost of some printing consumables is even more expensive than that of dye-sublimation printers, so the cost of dye-sublimation consumables is still acceptable.
However, in order to better enable consumers to buy cheap and affordable dye-sublimation printers, the company is working hard to develop and reduce costs and overcome the shortcomings of dye-sublimation printers. If you have an understanding of the business of dye-sublimation printers and Sublimation Transfer Paper , you can contact us, our website is https://www.feiyuepaper.com/.
Easty SOT Rotary Heat Press is leading sublimation calender Oil Heat Press for dye sublimation, it is equipped with many unique features, making it ideal choice for various roll to roll sublimation jobs Rotary Heat Press SOT is entry level small format heat transfer machine. It is able to lower cost to handle small production of roll-to-roll or cut piece dye sublimation jobs. Easty SOT heat press occupies small workplace and only one operator is needed, which saves power and labor cost. The best heat press machines allow you to transfer your designs to t-shirts, mugs, hats and more. They can be essential tools for anyone wanting to turn their art and design into a business, or simply to add some interest to their own wardrobe. While it's possible to use a simple iron to transfer vinyl, the best heat press machines were designed specifically with this task in mind. They offer even pressure, adjustable temperatures, and in-built timers to make sure your projects are completed consistently, time after time. You'll notice that some of the best heat presses in our guide can also be found in our best Cricut machine feature. From the classic EasyPress 2 to the Mini, Cricut heat presses are perfect for crafters or those who are starting small-scale projects. However, for anyone working with larger fabrics, we've also included 15-in-1 industrial-style presses that come with attachments to work on mugs, baseball caps, and even oversized shirts and hoodies. For alternatives to the different types of craft machines produced by Cricut, see our guide to the best Cricut alternatives.