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It’s the chemistry behind dye sublimation that makes it the correct technique for printing on polyester and polyester resin coated products. Using a wide-format inkjet printer, dye-sub inks are printed on a special transfer paper. From there, the ink is heat transferred from the paper onto a fabric by using a heat press. The ink changes from a solid to a gas (hence the term “sublimation”) and enters the polyester fibers. The polymers in the polyester bond when heated, which allows the graphics to quickly become permanently embedded into your materials. As a heated gas, the ink becomes fully infused into the fabric instead of just printed on the surface, resulting in long-lasting, high-quality products. An inkjet printer uses only as much ink as needed to produce an image or a printed page; ink remaining from one print batch will be used on subsequent ones. The dye sublimation process is less efficient in terms of ink: the printer transfers only a portion of each of the ribbon's three primary color panels to the page. Sublimation items must have a white or light-coloured print area. Black or dark-coloured surfaces can't be sublimated. The item may lose colour over the months due to the effect of UV rays if it's permanently exposed to direct sunlight. Like all inkjet printers, the printheads may clog if they are not used frequently.
Rotary presses are typically manufactured two different ways and come in widths that range from 10–220″. The two types of presses are referred to as a roll-to-roll heat press and a cut part rotary press (the latter features a table). 1.Roll-to-roll heat press. This type of rotary press is used to transfer your designs on to a roll of fabric. Used Heat & Rotary Press for sale. Federal equipment & more. Roll to Roll & Pieces or Sheets. Belt Widths: 24" - 44" - 52" - 60" - 67" - 75" - 91" - 99" - 136" ( model sizes may vary ) Transfer full rolls of fabric at their full width, or just transfer multiple pieces at once. NEW 136" Heat Press. Speeds: from 2-12 ft/min or 0.5-4 m/min depending on machine sizes. Easy speed control . The new oil heated 7400 IJO SPORT series rotary heat press has been specifically designed to meet the increasing demand for cut part digital printing.This method is widely used to print sport and team apparel.The new oil heating system guarantees a uniform heat distribution across the width of the drum with a minimum of energy consumption. Our company specializes in selling thermal rotary heat-press, sublimation printer, sublimation paper, etc. Our company has an independent research and development center. Machines like this are used in many types of applications. You can use it for printing fabric rolls, creating signage, producing flags, working with cut part pieces for cut-and-sew apparel, and even for making .
Heat transfer paper is a specialty paper that you print on and the image can be transferred to a garment or hard surface with a heat press. There are two types of heat transfer paper: inkjet and laser. For each paper type you need its respective printer type. Laser transfer paper cannot be used with inkjet printers and vice versa. Heat transfer paper can work with most office printers. However, you will get the best quality and results out of a white toner printer, such as an OKI. These printers are specifically designed for garment decoration and lay down a layer of white toner to allow vibrant, full-color prints to be transferred to colored and dark garments. Sublimation vs Heat Transfer Paper: Which is Better? There are multiple ways to decorate garments and often people make the comparison of sublimation vs heat transfer paper. We can’t necessarily tell you which is better because that depends on your business needs and what you’re trying to achieve and/or decorate. However, we discuss the differences and compare the two process to aid you in your decision-making process. What is Sublimation? Sublimation is a similar process to heat transfer paper in the sense it requires you to print an image or design on a special paper, then use heat to apply it to a substrate. However, there is one major difference- the science of how the process happens. Sublimation ink is a dye-based ink that when heated, turns from a solid into a gas. This gas dyes the fabric. Due to the ink actually dying the fibers of the garment, sublimation is only ideal for white and light garments.Sublimation Process What is Heat Transfer Paper? Heat transfer paper is a specialty paper that you print on and the image can be transferred to a garment or hard surface with a heat press. There are two types of heat transfer paper: inkjet and laser. For each paper type you need its respective printer type. Laser transfer paper cannot be used with inkjet printers and vice versa. Heat transfer paper can work with most office printers. However, you will get the best quality and results out of a white toner printer, such as an OKI. These printers are specifically designed for garment decoration and lay down a layer of white toner to allow vibrant, full-color prints to be transferred to colored and dark garments.Heat Transfer Paper Differences Between Sublimation and Heat Transfer Paper Aside from the science of the transfer process, there are many differences between sublimation and heat transfer paper. These differences range from the type of substrates you can transfer on, the feel, durability, weeding and startup costs. Garment Colors One of the biggest differences between the two methods is the color garments you can transfer to. With heat transfer printing, you are not limited to the color substrate you want to transfer an image to. You can transfer on any color, dark or light. Alternately, with sublimation, you can only print on light-colored garments. This is due to the science behind the process. Since sublimation dyes the fabric in the transfer process, you cannot sublimate on dark colors. Although there are workarounds for this, such as using a heat transfer vinyl that you can sublimate on to after pressing it to the shirt, it is still the biggest limitation of sublimation.
Sublimation coating for metal, ceramics, glass, wood…. Allows you to offer different sublimation products. Dye sublimation coating, for wood, glass, metal and many other items. Do it yourself sublimation coatings. Sublimation coating for ceramics, sublimation coating for wood, sublimation coating for mugs, sublimation coating for aluminum, sublimation coating spray and liquids. Polyester sublimation coating. Dye Sublimation Ink Coating Ceramic Wood Metal Glass. Sublimation Coating for Cotton, Dye Sublimation polyester coating, Clear sublimation coating to make any metal, plastic, wood, ceramic product sublimation ready In the most simplest explanation, sublimation is the process of imprinting your desired surface with vibrant images or text using a special sublimation printer and ink combination. We know that if you really want to offer your community, customers or friends those crisp images then understanding the need to have the right tools is important. If not, all those memories captured on camera or messages that meant something will fade over time and be forgotten. So, before being able to actually print something using the sublimation process there are a number of different things that one needs to consider. One of the most important things to remember is to coat your sublimation blank with a special sublimation coating which will embed your images into the surface permanently and with vibrant results. This process is something we have been doing for years. Our Orca Coating has become a symbol of what to look for when considering imprinting full color images on various substrates. But first, we want you to know how exactly the sublimation coating works.
A heat press is a machine that is designed to imprint designs, graphics, or other media onto a substrate with heat and pressure. Heat presses are most commonly used to press designs onto t-shirts to create custom shirts or other apparel. The press uses heat and pressure for a predetermined amount of time to press the design onto the substrate. While heat presses are most commonly used for t-shirts, there are many different uses for heat presses. The type of work you plan on doing will determine which heat press is going to be best for you. With a full digital LCD control, this heat press is going to be easy to operate for beginners. It has built in structural supports to make the heat press more stable, providing a safer operation. A full 360 degree swing away design also aids in providing a safe use. You will get a one year warranty on the control and heating plate along with lifetime online tech support. The machine provides new design principle, which makes standardization, modularity and series design come true. The characteristic of machine is high-precision, sub high-speed and automation. It is suitable for high output and large batch production. Selecting punches and dies with different specifications, Tablets in circular shape, abnormal shapes, with printed patterns and characters can be pressed.
Sublimation is a chemical process. In simple(r) terms, it is where a solid turns into a gas, immediately, without passing through the liquid stage in between. When questioning what is sublimation printing, it helps to realize that it refers to the dye itself. We also call this dye-sublimation, as it is the dye that changes state. So what is the opposite of sublimation? Well, it’s called deposition, although is sometimes known as desublimation. A deposition is when something transitions from gas to solid, not to be confused with condensation where it transitions to liquid form. The best example of deposition would be the formation of frost; air transitioning directly to a solid form and bypassing water. Another would be soot in chimneys. So, what is sublimation printing actually all about then? Firstly, your design is printed onto a specialist transfer paper. It is printed as a mirror image, using specialist dye-sub inks. These are water-based inks that have less of an environmental impact than harsher chemical inks. After that, the transfer is lined up with the fabric, and a combination of heat and pressure are applied. This causes the inks to transition from their current solid form, directly into a gas. The inks then penetrate into the fibers of the material and are permanently bonded to the fibers. The end result is a high-definition print with an extremely intricate level of detail.
Sublimation paper is a special printing paper that absorbs and retains ink. Sublimation paper consists of paper and a special polyester coating. This coating is the key to keeping the ink inside the paper.
When printing on this paper, the process is much like using a home printer and ordinary printing paper. Although the sublimation printer uses inkjet printing, you can't just use any ink.
You need to use special sublimation ink with sublimation paper. Without this special ink, your transfer project will fail. When the paper is placed on a blank surface and heated, the magic of transfer paper occurs. When heated, the sublimation ink will temporarily turn into gas. At the same time, the pores in the polyester coating will expand, allowing this gaseous ink to escape from the paper and deposit on the blank surface.
On the one hand, sublimation paper is a very fast and simple way to create your personalized T-shirts and other goods. From home craftsmen to professional printers, everyone uses this process. After understanding what is sublimation paper, we need to understand how it is used.
Here is content list:
l Prepare materials
l Transfer to sublimation paper
l Machine printed products
l Finished product maintenance
Choose tightly woven fabrics for best results, and light-colored fabrics are also the best choice. The choice of the heat press depends on the effect you want to present. If you want a more refined product, you need to use a professional heat press. You can also choose a household heat press to accomplish some simple goals. Choose a suitable sublimation transfer paper. There are many types of sublimation paper to choose from according to your needs.
Now transfer the pattern you need to the sublimation paper. Note that the pattern should be printed on the white side. The pattern should be mirrored before printing. Be sure to use professional transfer inks. For complex patterns, you may even need to layer them. But the operation is not complicated.
Turn on your heat-press, you need to preheat to a suitable temperature, which depends on the type of fabric. The general temperature is between 187 and 204 degrees Celsius. Ensure that the fabric is dry and smooth. Place the sublimation paper face down on the fabric. Use the splint of the hot press to fix them and press for 30 seconds. Turn on the heat press to quickly take out the clothes.
Turn the fabric over to reduce unnecessary wear and tear. After cooling, use cold water to wash, prohibit the use of dryers, let him dry naturally, or use low-temperature drying. You don't want to see your customers buy a defective product, do you?
If you want to buy suitable and high-quality sublimation paper, I will recommend Nanjing Feiyue Paper's sublimation paper and Sublimation Printer . This is a professional printing paper production company from Nanjing, China. You can even buy a good heat press from them.