Dye sublimation ink (also known as thermal transfer ink) is to make low-energy, easy-to-sublimate disperse dyes into digital printing inks, and print them on transfer paper. By heating, the images can be made beautiful in a relatively short period. Porcelain, metal, silk, chemical fiber cloth, and other materials are very suitable for the market needs of individualized development and the requirements of environmental protection. Next, we will introduce the production and application of sublimation ink.
Mainly divided into the following contents:
l Features of sublimation ink
l Application fields of sublimation ink
l How to make sublimation ink and application materials
First of all, the image transferred by the sublimation ink is bright in color and rich in layers, and its effect is comparable to printing. The difference is that the sublimation ink sublimates the heat transfer ink under high temperatures and penetrates the surface of the medium. After sublimation, The image can be formed. Therefore, no glue film will be formed on the surface of the medium, and the image will not fall off or crack, and it has strong light resistance and will not fade for a long time. In addition, the sublimation ink is to print the sublimation ink on special paper. By heating, the image can be produced on exquisite porcelain, metal, silk, chemical fiber cloth, and other materials in a short time to achieve photo-level The quality, vivid colors, clear images, and long-term preservation are very suitable for the market needs of personalized development.
In the field of advertising display, sublimation ink can be used for the mass printing of banners and banners. For light industrial products: sublimation inks play an extremely important role in printing (shoes, hats, boxes, bags, umbrellas, ties), clothing accessories, ribbon printing, and other professional fields. In addition, in the field of product manufacturing, such as ceramics, cups, plates, tiles (with acrylic drying paint on the surface), and craft products, keychains, couple cups, mobile phone covers, pillows, etc. are also inseparable from the intense color of sublimation ink. Finally, sublimation inks are also suitable for fabric pattern transfer in the clothing processing industry, such as fabric printing and dyeing, sportswear, swimwear, non-woven fabrics, T-shirts, etc.
Dye sublimation ink is a kind of thermal transfer ink. This process is to print the ink on paper and then transfer it to the substrate. According to the sublimation characteristics of the dye, after the sublimation ink encounters high temperature, the sublimation of the ink is inside the substrate instead of on the surface. Under certain conditions of temperature, pressure, and time, the ink sublimates into a gas phase and transfers it from the printed paper to the fabric (such as sportswear, non-woven bags, clothing, handicrafts, layered metal, etc.). The gas-phase sublimation and diffusion effect enters the interior of the fabric to achieve the purpose of coloring, and there is no hand feeling after printing.
In addition, the material needed for this sublimation is ink, and the sublimation ink is also called thermal transfer ink, which is to make low-energy, easy-to-sublimate disperse dyes into digital printing inks and print them on transfer paper. By heating, the image can be filled into exquisite porcelain, metal, silk, chemical fiber cloth, and other materials in the shortest time, which is very suitable for the market needs of personalized development and the requirements of environmental protection.
Nanjing Feiyue Digital Technology Co., Ltd. is a high-quality development group with a strong technical force, providing users with high-quality products, complete solutions, and first-class technical service companies. The main products are sublimation ink, Dye sublimation ink, sublimation Printer, and so on. If you want to know more about the use of sublimation ink and Sublimation Transfer Paper, please consult our company.
Sublimation ink is to print thesublimation ink on special paper. By heating, the image can be made on exquisite porcelain, metal, silk, chemical fiber cloth, and other materials in the shortest time, with photo-level quality, vivid colors, and images. It is clear and can be stored permanently. Sublimation ink is very suitable for the market needs of personalized development, such as photo studios, scenic spots, souvenirs, handicrafts, clothing printing, printing and dyeing factory proofing, large-scale digital inkjet printing systems, color image heat transfer banners, advertising flags, etc., are widely used in photo machines and sublimation banner machines. Below we will mainly introduce the advantages of sublimation ink.
The content includes the following:
l The characteristics of sublimation ink can reflect its advantages
l Comparison of the advantages of sublimation ink and thermal transfer ink
l What are the advantages of sublimation ink transfer products?
Sublimation inks are mostly formulated with disperse dyes for textiles. Disperse dyes are widely used in textile printing and dyeing due to their saturated colors and good weather resistance. So far, sublimation links are still one of the main raw materials in the printing and dyeing industry. The traditional textile printing and dyeing industry has serious environmental pollution problems in the process of dyeing with dispersed pigments, and it is not suitable for small batch production. Sublimation inks are very useful.
Through the comparison of the two, it is not difficult to see that the dye sublimation ink has complete chromatogram, bright color, good color strength, colorfastness, washing degree above 4.5, good ink fluency, no toxic side effects, no pollution, and environmental protection.
In addition, the image transferred by thermal transfer ink is colorful and rich in layers, and its effect is comparable to printing. The difference with sublimation ink is that thermal transfer is to sublime the thermal transfer ink under high temperature, penetrate the surface of the medium, and sublime. After that, the image can be formed. Therefore, no glue film will be formed on the surface of the medium, and the image will not fall off or crack, and it has strong light resistance and will not fade for a long time.
The sublimation ink transfer printing process has rich patterns, bright colors, ever-changing, small color difference, good reproducibility, and the image will not fall off, crack and fade, and is abrasion-resistant and light-resistant, so the sublimation ink transfer products are more The advantages of durability. Excellent ink balance, clear dot restoration, fast complete fixation, and stable on-board. It can achieve the effect of designing patterns and is suitable for mass wholesale production. The sublimation ink transfer process is processed by a heat transfer machine (heat and pressure) to transfer the exquisite pattern on the transfer film to the surface of the product, and the ink layer and the product after forming. The surface melt into one body, which is vivid and beautiful, which greatly improves the grade of the product. Products that have been maturely developed using thermal transfer technology include clothes, cloth bags, hats, pillows, mousepads, coasters, pennants, mirror boxes, etc. hundreds of products.
Nanjing Feiyue Digital Technology Co., Ltd. The company is well-known in the industry with the business philosophy of "customer first" and "mutual benefit and win-win". So, if you have any doubts and puzzles about the sublimation ink and Sublimation Transfer Paper, don’t hesitate to ask. We have the confidence to offer you high quality, to satisfy with your requirements well.
The heat press is a kind of heating the two parts preliminarily tinned with flux to a temperature sufficient to melt and flow the solder. After solidification, a permanent electrical and mechanical connection device is formed between the parts and the solder. So what are the types of heat press machines? The following is a detailed introduction.
Here is the content list:
l Flat hot press
l Rotary heat press
l 420mm Rolling Roller Hot Press
The flat industrial wide flat heat press can sublimate the logo or type, solvent-based ink, high temperature, and high pressure, and heat transfer printing hemp, chemical fiber, and other materials for a certain period. The temperature is consistent, even in continuous transfer, there is no color error, to obtain a clear printing effect.
Rotary heat press Take Nanjing Feiyue as an example. The latent star rotary heat press has a multi-functional design, which can be used to transfer printed slices. It is especially suitable for small batches and sample production. It has the same vivid transmission effect as large-size rollers.
The Teflon coating drum of the latent star rotary heat press is evenly heated and not easily deformed. The surface of the heating plate is coated with Teflon. The PTFE coated roller has the advantages of high hardness, high wear resistance, and anti-adhesion.
The latent star rotary heat press has two stations. When the machine is running, the fabric and sublimation paper need to be adjusted to prevent fingers from being pressed. Can be provided on request (simultaneous double-sided printing).
The high-density, high-temperature-resistant silicone gasket of the rotary heat press has good elasticity, no aging, no deformation, and no peculiar smell when working at high temperatures. Temperature control, time control, adjustable pressure (maximum pressure can reach 8KG/cm).
Now, cylinder printing presses have added many automated functions. For some longer or higher printing requirements, it can also achieve more labor-saving, more convenient, and more integrated effects. The parts that need to be manually operated are reduced so that when people use this type of equipment, printing can also achieve more convenient and labor-saving effects. Especially this kind of printing can bring a high success rate, basically does not waste materials, and the printing effect is very outstanding. The roller heat press uses a three-open, three-open work process. The "three releases and three collections" workflow is to place protective paper, transfer paper, and fabric before printing, and collect used protective paper and transfer paper after printing. Intelligent operation reduces the manual winding of protective paper and transfer paper, reasonably places waste paper, and effectively uses and plans the company's site.
If you want to know more, you can consult our company. Nanjing Feiyue Digital Technology Co., Ltd. is well-known in the industry with the business philosophy of "customer first" and "mutual benefit and win-win". Our company specializes in selling thermal transfer paper, thermal transfer ink, digital roller printing machine, digital printer, etc.
Print the dye sublimation ink onto the transfer paper. You print the sublimation ink to a ream of transfer paper. The ink will rapidly form a solid. Step #3. Utilize the roller for sublimation. The transfer paper is positioned facing a bolt of synthetic fabric. The two items are directed into a sublimation roller. Dye Sublimation Inks (Sawgrass & Siser) - Heat Transfer WarehouseThese are the best sublimation inks in the industry they are custom made by SawGrass to match and give you maximum output and color vibrancy for your sublimation printer. We sale sublimation inks for legacy printers Ricoh 3110 and Ricoh 7100. We stock sublimation inks for Sawgrass SG400 and SG800 and for future Sawgrass sublimation printers. Built from the ground up to serve the unique needs of businesses of all sizes, Epson dye sublimation printers are engineered to offer a combination of reliable operation, exceptional quality and blazing fast print output to help your business grow. Dye Sublimation Paper .In aqueous dye sublimation ink, water is the solvent in which the pigments and other ingredients are suspended, and the water will typically make up 30-95% of the weight of the ink. The dye particles make up 1-10% of the solution, and must have a melting point of 200 degrees Celsius or higher. 5% to 40% of the solution may be a co-solvent such . Essentially, the process uses heat to turn water-based inks (which are in the solid phase at the time) into gases which bond with polyester and other polymer materials. This process specifically dyes the polymer molecules with the water-based inks.
Digital printing technology has developed rapidly. Therefore, it is an industry that integrates multiple industries. we can see screen printing factory now can provide digital printing, and sign shops also are able to offer apparel. We see that this type of industry adaptation has occurred with the emergence of eco-solvent printers, and now we can see this in dye-sublimation printers.
What is dye sublimation printing?
Dye sublimation transfer is to use an inkjet printer equipped with transfer ink to print an image on sublimation transfer paper in mirror reversal mode, and then heat it to about 230℃ by heat press calandra. The dispersed sublimation ink on sublimation transfer paper will penetrate into the carrier in the form of vaporization, so that the color of the image on the paper can be vividly transferred to fashion textiles, home decorations, banners, mugs, metals and other materials.
Advantages of dye sublimation printing
High-quality Print Output:
The main advantage of the sublimation printer lies in the photo-level print quality.
Unique coating function:
The coating layer is a unique function of the dye sublimation paper. Since the sublimation printer is mainly used to print photo-level images, image printed on coated transfer paper, the overall color feeling will be brighter and more vivid. It also has the functions of waterproof and anti-oxidation.
Seldom block print heads:
Dye sublimation printing machine does not have the problem of ink drop spreading like UV, DTG, and the printing accuracy is very high. There are no ink dots, and there will be no nozzle clogging problem with thermal transfer ink, as we all know, sublimation ink use dispersed water-based ink, no need use white ink, keep daily maintenance, print heads seldom get clogging.
Of course, it also has limitations. Dye sublimation transfer printing only works with polyester-based fabrics. No work for 100% cotton! This is because the ink only binds to polyester material. Besides, sublimation print is a dye process, therefore it's perfect result on light color substates.
What you need pay attention to when sublimation printing?
1. Have a clean working environment:
1). The sublimation paper should be kept clean and free of dust, fingerprints, oil, etc.;
2). Ensure fabric etc substrates clean and free from dirt, debris, oil and other dirt;
2. Heat transfer temperature:
The heat transfer temperature varies based on different materials, heat press device, and the temperature of heat press area. Do not blindly pursue the higher or (the lower, the better) heat transfer temperature. Generally, the temperature is between 170°C and 240°C.
3. Heat transfer pressure:
The heat transfer pressure should be adjusted to the most appropriate level. If the pressure is too large, it is easy to damage the printed product. If it is too small, it cannot achieve better transfer effect. After adjusting to the best hot stamping pressure, the pressure adjustment should be locked to avoid changes in mass production.
4. Heat transfer time:
The transfer speed should be determined according to the specific substrates. Generally, the faster the speed, the higher the production efficiency.
Nanjing Fei Yue Paper is professional sublimation printing solution supplier, learn more you can talk with us directly.
Sublimation paper is a kind of paper used in the thermal transfer industry. It is mainly used on fabrics where the substrate is not pure cotton. Cotton and dark colors must be transferred with T-shirts! Sublimation paper can transfer color and gradient patterns. This kind of sublimation paper has the effect of sticking a sticker. However, even a good product has a shortcoming. So what are the disadvantages of using the sublimation paper? Here are some answers.
Here is the content list:
Sublimation paper must use special sublimation transfer ink
Sometimes ghost images appear
Sublimation transfer fabrics are limited
The colors are different
The use of sublimation paper requires the use of special sublimation transfer inks made of disperse dyes. Under the appropriate transfer temperature, the products made of sublimation paper will be perfectly presented. Otherwise, neither can the color of the pattern transferred by the sublimation paper be realistic, nor can it show a product with good stability.
Sublimation paper transfers under a flat press, and sometimes ghosting occurs. The reason is that the sublimation paper is relatively flat during thermal transfer, and it will not bend immediately when heated under the press, and the paper and cloth can be flattened. At the moment when the hot platen is lifted during thermal transfer, the sublimation paper will be adsorbed on the upper platen together with the fabric, and then fall. At this time, the high-temperature sublimation paper falling on the fabric will cause a shifted secondary transfer, forming a light-colored ghost.
Sublimation paper is not like heat transfer, it can be hot stamped on all fabrics such as knitting, textile, nylon, non-woven fabric, and Oxford cloth. Because of the limitation of fabrics, sublimation paper is only suitable for ironing on light-colored or white polyester fabrics. The higher the polyester content of the fabric, the brighter the color of the pattern made with sublimation paper.
The effect of hot stamping on sublimation paper is not as clear as hot stamping. Heat transfer can only provide clear original documents, and the finished product can achieve the effect of photos. The color of the product made of sublimation paper is also different according to the composition of the hot-stamped fabric. Of course, the use of sublimation paper is also affected by the temperature and time of hot stamping. If the temperature of hot stamping is lower and the time is shorter, the color will be blurred.
We have been engaged in the sublimation transfer printing industry for many years and our company is well-known in the industry for its business philosophy of "customer first" and "mutual benefit and win-win". Therefore, we are confident that we can provide you with the best advice. If you want to learn more about sublimation papers or Sublimation Printer, please feel free to consult us online. We will provide you with the most intimate and best quality service. Our official website is https://www.feiyuepaper.com/.