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First of all, the review of what moisture does to dye sublimation paper. Your sublimation paper can retain an enormous amount of moisture, so revealing it to damp air is like establishing a sponge in a pool of water. Excess moisture in your paper is not a good idea as well as can cause troubles like shade shifting (colors shed accuracy), blood loss of the image, and also the irregular transfer of strong filled areas. If you can, keep your sublimation paper in a temperature as well as moisture regulated environment. If that isn't possible, attempt to stay clear of moisture relevant issues by keeping your sublimation paper sealed in a plastic bag.
If you paper is subjected to moist air as well as does take in some excess wetness, you have a number of alternatives. One is to set the paper on your press for a couple of secs. Do not push it. Just subject it to the heat. The warmth emitting from the press must assist evaporate a lot of the moisture. If you've already published a transfer you can try to save the transfer by heating it in your warm press. To eliminate the excess dampness, put the published transfer 2 ″ to 3 ″ listed below the warmth platen for 30-- 40 secs. When you do this, the result might be that the shades in the transfer show up rinsed or discolored. This is normal and also the anticipated result of shade modification for the transfer process.
As a general regulation, the optimum atmosphere for sublimation printing is one that has reduced humidity and also is sensibly cool. You might need to do some trying out to find the proper humidity as well as temperature levels for your certain climate.
1. When receiving the dye sublimation paper, the first things you need to do:
When the customer receives the dye sublimation paper roll, the customer ought to first examine from the look of the transfer paper in the transport procedure is harmed:
( 1 ). transfer paper plastic bags harmed and also loaded containers damp.
( 2 ). carton severe deformation, paper roll decreased.
( 3 ). product packaging container opening, leak transfer paper, etc. may influence the inkjet printing, such a transfer paper should take photos rejected.
2. Problems when the dye sublimation paper is used for printing:
( 1 ). print a good transfer paper, attempt to do rehearsal storage space.
( 2 ). print an excellent transfer paper, you can put a loosened plastic bag roll up after the upright, plastic bags open up to promote the transfer of water in the paper to the air volatile.
( 3 ). The published paper is preferably kept in a low humidity atmosphere (moisture ≤ 55% RH; temperature 15-30 ° C), which promotes the dissipation of wetness in the transfer paper.
( 4 ). Publish a good digital dye sublimation paper, the basic demands in an hour after the transfer, attempt to save 5 hours later on after the transfer, up until it can be moved to dry after drying out if there is no dry to move, Dampness at heats will end up being a heavy steam interference transfer effect, making the aerosol, color and so forth. To make certain that each batch of pattern drying out level near to the very same shade. (Moving promptly after publishing will certainly lead to a decline in the transfer price).
3. When storing dye sublimation paper roll, the most suitable environment :
(1). Sealed and stored
Adhesive sublimation transfer paper is specially developed for the sublimation transfer printing of elastic fabrics, which adds a binder to the coating. The transfer paper coating can be bonded to the fabric during thermal transfer, so as to avoid printing defects caused by the slippage of the paper and fabric during thermal transfer. A large amount of data indicates that the adhesive sublimation transfer paper without printing is not suitable for long-term exposure to the air. Because the flow of air is easy to sublime, the moisture in the transfer paper evaporates, and the loss of moisture will reduce its viscosity. Therefore, the viscous sublimation transfer paper must be sealed and stored, and the original plastic bag should be sealed and stored as soon as possible.
(2). Place in a cool place
Due to the viscosity of the sticky dye sublimation paper, it will be severely affected by the environment, especially the environmental humidity. Therefore, in the case of more water, the viscosity of the viscous sublimation transfer paper is greater. If there is less water, its viscosity will be less. According to this feature of the viscous sublimation transfer paper, this kind of high-selling sublimation transfer paper should be placed in a cool place when there are no used products. Do not place it in the sun, nor place it in an environment where the wind and wind conditions are too good. This will reduce its viscosity due to the evaporation or volatilization of water.
(3). Avoid storing in damp places
Sublimation paper is mainly used in combination with ink, so inkjet sublimation paper cannot be stored in a dark and humid place. Otherwise, the coloring ability of the ink will decrease when it is used again later. Moreover, it is prone to a large amount of water vapor when placed in a damp place. In severe cases, the material of the sublimation paper will melt, so that it cannot be used normally in the future.
(4). Avoid strong light
Sublimation paper is obviously different from ordinary paper. It is difficult for ordinary paper to have a big impact when exposed to strong light. However, if the sublimation paper is exposed to the sun, cracks will appear on the surface, and the material coating will fall off after a long time. The white sublimation paper is not too serious and can be used reluctantly, but the situation shown by the colored sublimation paper will be especially obvious.
(5). Keep away from fire
Under high temperature conditions, the pattern on the sublimation paper will melt. Because the adhesion of the pattern is mainly maintained by ink, it must be kept away from the fire source, and try not to store it in a room with a high temperature. When not in use, it can be sealed and stored in a cloth bag at a higher level. Do not directly contact the space to maintain the use effect of the sublimation paper.
The purchase of regular sublimation paper can have a good use effect, but it needs to be properly stored after the purchase to maintain its original shape. Otherwise, even if the quality of the sublimation paper is not well preserved, the quality will gradually deteriorate over time, and even serious coating peeling will occur. It should be stored in a dry but not high temperature room as far as possible without direct contact with the air.
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Dye sublimation printing is one of the most underrated techniques for product decoration. While it may not be applicable for certain surfaces, this process fills many unique niches in the promotional printing market and is the ideal choice for printing on polyester fabrics and polyester resin coated products. Ink is designed to deliver enhanced performance on different print-head.Sublimation inks are made from high purity Low energy disperse dyes. Thus they offer excellent print-head performance and extended nozzle life. Also, the range of best sublimation ink is available for use with different types of sublimation papers. These Ink are fine-tuned to offer excellent release, vivid color, reduced cocking, long shelf life and much more. Deepest Black, Neutral Gray Tones, and High Sharpness make the Super-Sub® inks your ideal choice for your sublimation business. These inks are suitable for various applications of sublimation transfer printing. The process is distinctive in that it creates graphics by using inks – disperse dyes – in their gas form. First, graphics are printed onto transfer paper. Using a heat press, the transfer paper is then placed on the item you’re decorating. The heat allows the dried inks on the transfer paper to turn from a solid form into gas and penetrate the polyester fabrics. When heated, the polymers in the polyester encourage the inks to bond, which creates permanent graphics that are fully embedded into the material.
Digital printing technology has developed rapidly. Therefore, it is an industry that integrates multiple industries. we can see screen printing factory now can provide digital printing, and sign shops also are able to offer apparel. We see that this type of industry adaptation has occurred with the emergence of eco-solvent printers, and now we can see this in dye-sublimation printers.
What is dye sublimation printing?
Dye sublimation transfer is to use an inkjet printer equipped with transfer ink to print an image on sublimation transfer paper in mirror reversal mode, and then heat it to about 230℃ by heat press calandra. The dispersed sublimation ink on sublimation transfer paper will penetrate into the carrier in the form of vaporization, so that the color of the image on the paper can be vividly transferred to fashion textiles, home decorations, banners, mugs, metals and other materials.
Advantages of dye sublimation printing
High-quality Print Output:
The main advantage of the sublimation printer lies in the photo-level print quality.
Unique coating function:
The coating layer is a unique function of the dye sublimation paper. Since the sublimation printer is mainly used to print photo-level images, image printed on coated transfer paper, the overall color feeling will be brighter and more vivid. It also has the functions of waterproof and anti-oxidation.
Seldom block print heads:
Dye sublimation printing machine does not have the problem of ink drop spreading like UV, DTG, and the printing accuracy is very high. There are no ink dots, and there will be no nozzle clogging problem with thermal transfer ink, as we all know, sublimation ink use dispersed water-based ink, no need use white ink, keep daily maintenance, print heads seldom get clogging.
Of course, it also has limitations. Dye sublimation transfer printing only works with polyester-based fabrics. No work for 100% cotton! This is because the ink only binds to polyester material. Besides, sublimation print is a dye process, therefore it's perfect result on light color substates.
What you need pay attention to when sublimation printing?
1. Have a clean working environment:
1). The sublimation paper should be kept clean and free of dust, fingerprints, oil, etc.;
2). Ensure fabric etc substrates clean and free from dirt, debris, oil and other dirt;
2. Heat transfer temperature:
The heat transfer temperature varies based on different materials, heat press device, and the temperature of heat press area. Do not blindly pursue the higher or (the lower, the better) heat transfer temperature. Generally, the temperature is between 170°C and 240°C.
3. Heat transfer pressure:
The heat transfer pressure should be adjusted to the most appropriate level. If the pressure is too large, it is easy to damage the printed product. If it is too small, it cannot achieve better transfer effect. After adjusting to the best hot stamping pressure, the pressure adjustment should be locked to avoid changes in mass production.
4. Heat transfer time:
The transfer speed should be determined according to the specific substrates. Generally, the faster the speed, the higher the production efficiency.
Nanjing Fei Yue Paper is professional sublimation printing solution supplier, learn more you can talk with us directly.
Heat Press Time and Temperature - Dye Sublimation Paper
Sep 14, 2020 · Sublimation Paper-Stretchy Materials. If the material you’re heat pressing has a lot of stretch, for instance, swimming costume, set the temperature to around 180 °C and apply the heat press for around 40 seconds. Peel the sublimation paper while cold.
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